7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
3
2
LOC
FEED TYPE
2150189 -1
2150189 -2
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7-2150189-1
B
MECHANICAL AND CRIMP
TOOLING KIT
MECHANICAL
7-2150189-2
C
7- 2150189 -7
A
C
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
DWN
APVD
A
RELEASED
27OCT2015
MR
TE
B
ECR-18-014320
12SEP2018
MZ
KZ
C
ECR-22-150232
23AUG2022
JWC
TE
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
O
2.03 mm [.080]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
CIRCULAR WIRE PIN TERMINAL
TERMINAL NAME:
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
8.18-9.20 mm [.322-.362 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
NONE
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
925856-1
WIRE
SIZE
2.50mm2
1.50mm2
1
2
B
3
1
TE TERMINAL
C1__DWG_PN_1_0
925856-2
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
W1__DWG_WGAUGE_2
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
2.16+/-0.05 [.085+/-.002]
1.80+/-0.05 [.071+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
2.9
6.5
3
W1__FA_SETTING_1
W1__FA_SETTING_2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
A
1
1
1
1
1
1
2
-
1
1
-
-
-
1
1
1
-
1
1
1
1
2
1
2
2
REF REF REF REF
1
1
2
1
2
2
1
1
3
2
2
1
1
1
1
1
7
2
2
1
2
1
1
2
1
1
2
4
1
2
2
2
1
1
1
1
1
2
1
2
1
2
1
2
1
2
2
2
2
1
2
1
1
1
1
1
1
-
3
1
3
2
3
2
2
2
2
-
2
1
2
-
1
1
2
-
1
1
-
1
1
1
1
1
1
1
1
1
7
1
7
2
7
2
2
2
2
1
2
1
2
1
2
1
2
1
1
1
1
2
1
2
1
2
1
1
1
1
2
1
2
4
2
4
1
4
1
2
1
2
2
2
1
-
1
-
-
-
-
-
-
-
2
-
-
-
1
1
2119641-1
2119580-1
2844940-3
1803071-1
2-459722-2
2168083-1
994970-2
455888-5
1803607-4
3-18032-3
2119740-1
2168078-1
2168400-5
2168083-2
5-18022-5
2063961-1
2168400-4
5018030-1
986965-8
1-2063961-0
18023-9
2119652-1
2119653-1
1-2119655-7
1803517-1
1803602-1
1-18028-2
1-2168083-2
1-2168083-0
690455-1
1-2168083-6
1752371-1
240825-1
22281-8
1633168-1
1-464452-6
1901259-3
1-2079383-1
240644-1
6-240645-5
1633342-6
1-1633723-4
1
1
1
1
1
2
1
1
1
2
1
2
2
1
2
1
3
2
2
1
3
1
1
1
1
1
7
2
2
1
2
1
1
2
1
1
2
4
1
2
1
1
1
1
1
1
-77 -72 -71 -2 -1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
11JUNE2014
CHK
12JUNE2014
APVD
12JUNE2014
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
248
239
238
196
195
191
164
82
71
70
67
66
64
60
59
58
57
54
53
51
49
48
47
46
44
41
33
31
29
27
25
24
23
22
21
20
18
17
11
10
8
5
4
3
2
1
FEED CAM, AIR FEED
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
SPACER,REAR SHEAR STRIP GUIDE
BLADE, SHEAR
SCR, SKT HD CAP, RoHS, M3 X 8.0
COUNTER, MAGNETIC
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 20.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SHCS, LOW HEAD, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 25
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER, FRONT CASTING
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, STRIP GUIDE
PLATE, STRIP HOLD DOWN
SPRING, COMPRESSION
ARM, STOCK DRAG
DRAG, STOCK
GUIDE, LOWER STRIP
SCR, BHSC, RoHS (M6 X 12)
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
ANVIL, WIRE
CRIMPER, WIRE O
Ocean End Feed
Applicator
-
DRAWING NO
2150189
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
44
44.25
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
REF
FEED TYPE
0.05
MECHANICAL
D
D
A
239
59
44
2
58
RAM SET-UP
PNEUMATIC
82
1
195
1
C
1
C
25
238
70
A
54
41
59
21
SEE DETAIL A
51
64
A
2
191
164
20
23
FEED SPRING
SETTING POSITION
57
67
33
B
B
18
66
DETAIL A
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
29
47
A
248
48
33
27
46
60
31
8
1
10
11
1
196
17
53
33
22
24
49
49
A
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
11
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
11JUNE2014
CHK
12JUNE2014
APVD
12JUNE2014
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150189
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2150189 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2150189 -7
A
CRIMP TOOLING KIT
-
C
3
2
LOC
PART
NUMBER
2- 2150189 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
O
2.03 mm [.080]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
CIRCULAR WIRE PIN TERMINAL
TERMINAL NAME:
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
8.18-9.20 mm [.322-.362 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
NONE
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
925856-1
WIRE
SIZE
2.50mm2
1.50mm2
B
1
2
3
1
TE TERMINAL
C1__DWG_PN_1_0
925856-2
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
W1__DWG_WGAUGE_2
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
2.16+/-0.05 [.085+/-.002]
1.80+/-0.05 [.071+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
2.9
6.5
3
W1__FA_SETTING_1
W1__FA_SETTING_2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
4. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
A
- 1
- 1
- 1
1
- 1
1
- 2
2
- REF REF
- 1
- 1
1
- 1
- 1
1
- 1
1
- 1
1
- 1
1
- 2
2
- 1
1
- 2
2
- 2
2
- 1
1
- 1
- 3
3
- 2
2
- 2
2
- 1
- 1
2
- 1
- 1
1
- 7
7
- 2
2
- 2
2
- 1
1
- 2
2
- 1
1
- 1
1
- 2
2
- 1
1
- 1
1
- 2
2
- 1
1
- 2
2
1 1
1
- - - - 1 1
1
2119580-1
2844940-3
1803071-1
2-459722-2
2168083-1
994970-2
2119641-2
2168083-8
2119653-2
1-2119655-8
1803518-1
455888-5
1803607-4
3-18032-3
2119740-1
2168078-1
2168400-5
5-18022-5
2063961-1
2168400-4
5018030-1
986965-8
1-2063961-0
18023-9
2119652-1
1803602-1
1-18028-2
1-2168083-2
1-2168083-0
690455-1
1-2168083-6
1752371-1
240825-1
22281-8
1633168-1
1-464452-6
1901259-3
240644-1
6-240645-5
1633342-6
1-1633723-4
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
2
2
2
1
3
2
2
1
3
1
1
7
2
2
1
2
1
1
2
1
1
2
1
2
1
1
1
1
1
1
-77 -22 -21
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
11JUNE2014
CHK
12JUNE2014
APVD
12JUNE2014
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
239
238
196
195
191
164
152
144
142
141
140
82
71
70
67
66
64
59
58
57
54
53
51
49
48
41
33
31
29
27
25
24
23
22
21
20
18
11
10
8
5
4
3
2
1
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
SPACER,REAR SHEAR STRIP GUIDE
BLADE, SHEAR
SCR, SKT HD CAP, RoHS, M3 X 8.0
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 20.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SHCS, LOW HEAD, RoHS, M4 X 20
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 25
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER, FRONT CASTING
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, STRIP GUIDE
PLATE, STRIP HOLD DOWN
SPRING, COMPRESSION
ARM, STOCK DRAG
DRAG, STOCK
GUIDE, LOWER STRIP
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
ANVIL, WIRE
CRIMPER, WIRE O
Ocean End Feed
Applicator
-
DRAWING NO
2150189
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
35.22
0.05
DATE
DWN
APVD
-
-
-
FEED TYPE
140 REF
MECHANICAL
D
A
59
140
2
D
239
58
RAM SET-UP
PNEUMATIC
82
195
C
1
C
1
238
1
25
70
54
A
59
SEE DETAIL A
41
21
51
64
A
164
2
23
191
20
FEED SPRING
SETTING POSITION
57
67
33
B
B
18
66
DETAIL A
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
29
152
33
27
141
144
31
1
8
10
11
1
196
53
33
22
24
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
PACIFIC VERSION
49
MECHANICAL
PRE FEED
11
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
11JUNE2014
CHK
12JUNE2014
APVD
12JUNE2014
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150189
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
