7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
G
7-2150198-2
G
7- 2150198 -7
A
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2150198 -2
6
DESCRIPTION
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
D
ECR-20-001030
21JAN2020
FJ
RK
E
ECR-20-003424
06MAR2020
JWC
TE
F
ECR-20-014469
13OCT2020
FZ
TE
G
ECR-22-154623
05OCT2022
ROY
JAH
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
5.33 mm [.210]
6.35 mm [.250]
APPLICATOR INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
TERMINAL, RING
TERMINAL NAME:
WIRE STRIP LENGTH
n
4.78-5.54 mm [.188-.218 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
TERMINALS APPLIED
TE TERMINAL
41124
41124-1
41124-2
WIRE
SIZE
10 AWG
12 AWG
1
C1__DWG_PN_1_2
41126
C1__DWG_PN_1_3
-
3
7
41125
41125-1
C1__DWG_PN_1_1
-
-
TE TERMINAL
C1__DWG_PN_1_0
3.81-5.33 mm [.150-.210 IN]
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
42722-1
42724-1
W1__DWG_WGAUGE_2
C1__DWG_PN_4_0
62691-1
62691-2
C1__DWG_PN_3_1
C1__DWG_PN_3_2
C1__DWG_PN_4_1
C1__DWG_PN_4_2
7
C1__DWG_PN_2_3
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TE TERMINAL
C1__DWG_PN_3_0
3.07+/-0.05 [.121+/-.002]
2.77+/-0.05 [.109+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
6.0
10.0
4
W1__FA_SETTING_1
W1__FA_SETTING_2
RECOMMENDED SPARE PARTS
2
B
5
INSULATION DIAMETER RANGE
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5
TERMINAL PITCH NOT COMPATIBLE WITH MACHANICAL FEED.
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
TERMINAL LUBRUCANT IS RECONMENDED
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
1
A
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- REF REF
- 1 1
- 1 1
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- 1 1
- 4 4
- 2 2
- 2 2
- 2 2
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 8 8
- 2 2
- 2 2
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- 1 1
- 1 1
- 4 4
- 1 1
- 1 1
- 1 1
1 2 1
- 1 1
- 1 1
- 1 1
1 2 1
- 1 1
1 2 1
2119641-1
2119082-9
2079764-1
2119083-1
2844940-4
1-18028-0
994970-2
2119955-2
455888-7
1803607-4
2-18032-2
2119740-1
2168078-1
2168083-2
5-18022-5
2168400-4
2168083-8
5018030-1
986965-8
2063961-1
18023-9
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-1
2-22281-3
1803292-4
1-1901696-0
1-1901695-0
1-2079383-1
5-240641-8
240644-1
690482-7
1-1633384-9
1-2217206-8
5-240641-3
6-238011-1
1803018-9
1-455888-0
456430-1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
4
2
2
2
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
-77 -72 -2
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
29FEB2012
CHK
29FEB2012
APVD
29FEB2012
L.ZHANG
L.ZHANG
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
248
244
243
242
238
192
164
84
82
71
70
67
66
60
59
57
56
54
53
51
49
46
44
41
33
31
29
27
25
24
22
20
19
18
17
16
11
9
8
7
5
4
3
2
1
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
COUNTER, MAGNETIC
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150198
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
G
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
44
D
43.65
DESCRIPTION
DATE
SEE SHEET 1
DWN
-
-
APVD
-
FEED TYPE
REF
PNEUMATIC
0.05
D
238
56
1
243
2
3
44
244
7
2
A
16
59
5
242
SEE DETAIL A
51
RAM SET-UP
82
1
1
FEED SPRING
SETTING POSITION
2
C
3
C
1
4
25
192
41
DETAIL A
70
54
20
2
A
164
57
33
67
19
18
B
66
B
24
CAM POSITION
30mm STROKE
29
248
33
27
8
1
46
60
31
9
1
11
1
17
53
33
22
84
7
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
29FEB2012
CHK
29FEB2012
APVD
29FEB2012
L.ZHANG
L.ZHANG
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150198
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
4
REV
G
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2150198 -2
G
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
A
3
2
LOC
PART
NUMBER
7- 2150198 -7
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
CRIMP TOOLING KIT
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
5.33 mm [.210]
6.35 mm [.250]
APPLICATOR INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
TERMINAL, RING
TERMINAL NAME:
WIRE STRIP LENGTH
n
4.78-5.54 mm [.188-.218 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
TERMINALS APPLIED
TE TERMINAL
41124
41124-1
41124-2
WIRE
SIZE
10 AWG
12 AWG
B
1
2
3
4
5
5
41125
41125-1
C1__DWG_PN_1_1
C1__DWG_PN_1_2
41126
C1__DWG_PN_1_3
3.81-5.33 mm [.150-.210 IN]
-
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
42722-1
42724-1
C1__DWG_PN_3_1
C1__DWG_PN_3_2
W1__DWG_WGAUGE_2
TE TERMINAL
62691-1
62691-2
CRIMP HEIGHT
REFERENCE SETTING
3.07+/-0.05 [.121+/-.002]
2.77+/-0.05 [.109+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
6.0
10.0
C1__DWG_PN_4_1
C1__DWG_PN_4_2
7
4
W1__FA_SETTING_1
W1__FA_SETTING_2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MACHANICAL FEED.
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
C1__DWG_PN_4_0
C1__DWG_PN_2_3
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
- 1
- 1
- 1
- 1
- 1
- 4
- REF
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 2
- 1
- 2
- 1
- 4
- 2
- 2
- 2
- 1
- 1
- 1
- 8
- 2
- 2
- 1
- 2
- 1
- 2
- 1
- 1
- 1
- 1
- 1
- 1
1 1
- 1
- 1
- 1
1 1
- 1
1 1
3
7
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
TERMINAL LUBRUCANT IS RECONMENDED
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
1
A
2119082-9
2079764-1
2119083-1
2844940-4
1-18028-0
2079383-9
994970-2
2119641-2
2168083-8
2119655-6
1803518-1
2119955-2
455888-7
1803607-4
2-18032-2
2119740-1
2168078-1
5-18022-5
2168400-4
2168083-8
5018030-1
986965-8
2063961-1
18023-9
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-1
2-22281-3
1803292-4
1-1901696-0
1-1901695-0
5-240641-8
240644-1
690482-7
1-1633384-9
1-2217206-8
5-240641-3
6-238011-1
1803018-9
1-455888-0
456430-1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
2
1
4
2
2
2
1
1
1
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -22
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
29FEB2012
CHK
29FEB2012
APVD
29FEB2012
L.ZHANG
L.ZHANG
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
244
243
242
238
192
186
164
152
144
141
140
84
82
71
70
67
66
59
57
56
54
53
51
49
41
33
31
29
27
25
24
22
20
19
18
16
11
9
8
7
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150198
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
G
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
DATE
SEE SHEET 1
DWN
-
-
APVD
-
FEED TYPE
140 REF
34.62
DESCRIPTION
0.05
PNEUMATIC
D
D
238
56
1
140
244
RAM SET-UP
243
3
2
SEE DETAIL A
5
1
C
59
16
242
A
7
2
51
82
1
FEED SPRING
SETTING POSITION
2
3
C
25
1
4
192
70
41
DETAIL A
54
20
57
A
2
33
164
19
18
67
B
B
66
24
CAM POSITION
30mm STROKE
29
152
33
27
8
1
141
144
31
9
1
11
1
186
53
33
22
84
7
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
AIR FEED
AMP 4805 REV 31MAR2000
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
29FEB2012
CHK
29FEB2012
APVD
29FEB2012
L.ZHANG
L.ZHANG
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150198
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
G