7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
4
3
20
SET UP GAUGE
2119599-2
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2150214 -2
DESCRIPTION
C
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
CONVERT TO
-
PNEUMATIC
SERVO LATCH PLATE
-
-
-
-
-
-
-
8- 2150214 -4
-
-
-
2119641-1
-
2063440-2
-
-
-
2119951-1
1901697-1
-
-
8- 2150214 -5
SMART APPLICATOR
2161326-1
PNEUMATIC FEED
2119950-1
2119792-1
-
-
-
-
-
-
-
2168400-7
-
-
-
SERVO
LATCH PLATE
2150214 -6
C
NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 11
2150214 -7
C
FINE CRIMP HEIGHT ADJUST
NONE
-
-
-
-
-
-
-
7- 2150214 -7
A
CRIMP TOOLING KIT
-
-
-
-
-
-
-
-
4
-
-
-
-
-
-
6
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
1.78 mm [.070]
2.79 mm [.110]
APPLICATOR INSTRUCTIONS
408-10390
TE TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
n
4.58-4.59 mm [.180-.181 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
(A)114-15036
(B)114-15003
TERMINALS APPLIED
TE TERMINAL
(A) 144180-1
(A) 142647-1
(B) 142183-1
WIRE
SIZE
1.00mm2
0.35+0.6
0.75mm2
0.35+0.35
0.60mm2
0.50mm2
0.35mm2
B
TE CRIMP SPECIFICATION
RECEPTACLE M.I.C. IV
TERMINAL NAME:
(B) 142183-2
(B) 142183-3
C1__DWG_PN_1_1
C1__DWG_PN_1_2
(B) 142183-4
C1__DWG_PN_1_3
1.30-2.00 mm [.051-.079 IN]
-
-
-
10
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
TE TERMINAL
(B) 142183-5
(B) 1-142183-1
(B) 2-142183-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
W1__DWG_WGAUGE_7
1.48+/-0.050 [.058+/-.002]
1.48+/-0.050 [.058+/-.002]
1.41+/-0.050 [.056+/-.002]
1.36+/-0.050 [.054+/-.002]
1.32+/-0.050 [.052+/-.002]
1.27+/-0.050 [.050+/-.002]
1.21+/-0.050 [.048+/-.002]
C1__DWG_PN_3_1
TE TERMINAL
(B) 3-142183-1
C1__DWG_PN_4_0
C1__DWG_PN_4_1
6
C1__DWG_PN_3_2
C1__DWG_PN_3_3
CRIMP HEIGHT
9
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
6.9
W1__DWG_CRIMP_HT_1
6.9
W1__DWG_CRIMP_HT_2
7.5
W1__DWG_CRIMP_HT_3
8.1
W1__DWG_CRIMP_HT_4
8.5
W1__DWG_CRIMP_HT_5
9.1
W1__DWG_CRIMP_HT_6
9.7
W1__DWG_CRIMP_HT_7
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
6
W1__FA_SETTING_4
W1__FA_SETTING_5
W1__FA_SETTING_6
W1__FA_SETTING_7
6
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150214 -4
2150214 -5
2150214 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
A
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10
11
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1
1
1
1
1
1
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
- - 1 - - 1 - 1 1
- - - - 1
- - - - 1
- - - - 1
- 1 - 1 1
- 1 - 1 1
- - 1 - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 2 2 - - - - 1
- - 1 1 - - REF REF - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - - 2
- 1 1 1 1
- REF REF REF REF
- - - - 1
- - - - 1
- - REF REF - - 1 1 - 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - - 1
- 2 2 2 2
- 1 1 1 1
- 1 - 1 1
- 3 - 3 3
- 1 1 1 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- - - - 1
- 1 1 1 1
- - - - 1
- 1 1 1 1
- 1 - 1 1
- 1 1 1 1
- 1 - 1 1
- 1 - 1 1
- 1 1 1 1
- 1 1 1 1
- 1 - 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 4 4 4 4
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
P
LTR
DESCRIPTION
DATE
DWN
APVD
A
RELEASED
07JUN2012
YY
SX
B
REVISED ECR-12-010723
13JUN2012
CC
SX
C
ECR-15-000050
05JAN2015
JH
TE
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119759-1
2119082-9
2079764-1
2119083-1
2168400-7
2063440-2
2119740-2
1901697-1
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
455888-5
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
2079383-4
2168400-4
2168083-8
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
1752354-9
18023-9
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
2-1752371-0
2-22281-3
1752373-1
1901259-4
1-2079383-1
1752360-1
240644-1
690482-5
1338686-1
690474-5
5-240641-5
238009-4
4-2119582-5
455888-5
456418-2
-77 -7 -6 -5 -2
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
66
(QUANTITY 2)
FINE CRIMP HEIGHT ADJUST
-
A
REVISIONS
DIST
-
C
4
LOC
1
PART NUMBERS REQUIRED
2150214 -5
D
2
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
23MAR2012
CHK
23MAR2012
APVD
23MAR2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
260
252
250
249
248
247
246
245
244
243
242
240
238
213
183
177
176
175
174
172
166
164
163
137
135
133
82
71
70
67
66
65
63
62
60
57
56
55
54
53
52
51
50
49
46
44
41
40
39
38
37
35
33
31
29
27
25
24
22
20
18
17
13
11
9
8
7
5
4
3
2
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SCR, BHSC, RoHS (M6 X 12)
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE, .070 "F"
Ocean End Feed
Applicator
-
DRAWING NO
2150214
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DATE
SEE SHEET 1
-
6
DESCRIPTION
DWN
APVD
-
-
-
37
40
44
245
REF
6
FEED TYPE
62
38
D
D
39
247
260
7
7
50
REF
15.74
[ 0.620 ]
243
6
HOLDDOWN SET-UP
2
246
252
245
35
44
244
2
2
1
2
PNEUMATIC
56
7
2
238
5
242
166
250
177
2
249
8
A
137
63
82
1
163
1
172
2
C
3
C
51
1
2
4
2
41
2
176
70
175
54
174
55
52
65
6
10
50
2
A
164
20
SERVO
LATCH PLATE
57
33
18
67
213
B
B
66
CAM POSITION
SERVO FEEDER
NOT INCLUDED
A
4
30mm STROKE
135
240
133
183
REF
248
29
49
33
27
8
1
46
60
31
13
9
1
11
1
17
53
33
25
22
24
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
23MAR2012
CHK
23MAR2012
APVD
23MAR2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150214
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
CRIMP
WIRE
INSUL
REVISION
(B) 142183-1
WIRE
SIZE
1.00mm2
0.35+0.6
0.75mm2
0.35+0.35
0.60mm2
0.50mm2
0.35mm2
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
W1__DWG_WGAUGE_7
-
-
-
-
-
-
PNEUMATIC FEED
2119950-1
2119792-1
-
2119641-2
-
2063440-2
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2- 2150214 -7
C
FINE CRIMP HEIGHT ADJUST
NONE
7- 2150214 -7
A
CRIMP TOOLING KIT
-
4
2161326-1
-
-
-
2168400-7
6
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
1.30-2.00 mm [.051-.079 IN]
-
-
-
-
10
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
TE TERMINAL
C1__DWG_PN_3_0
(B) 142183-5
(B) 1-142183-1
(B) 2-142183-1
1.48+/-0.050 [.058+/-.002]
1.48+/-0.050 [.058+/-.002]
1.41+/-0.050 [.056+/-.002]
1.36+/-0.050 [.054+/-.002]
1.32+/-0.050 [.052+/-.002]
1.27+/-0.050 [.050+/-.002]
1.21+/-0.050 [.048+/-.002]
C1__DWG_PN_3_1
TE TERMINAL
C1__DWG_PN_4_0
(B) 3-142183-1
C1__DWG_PN_4_1
C1__DWG_PN_3_2
C1__DWG_PN_3_3
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
W1__DWG_CRIMP_HT_6
W1__DWG_CRIMP_HT_7
6.9
6.9
7.5
8.1
8.5
9.1
9.7
9
6
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
W1__FA_SETTING_5
W1__FA_SETTING_6
W1__FA_SETTING_7
6
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
A
10
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
2150214 -4
2150214 -5
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1
1
1
1
& 153.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
- 1 1 1
- - - 1
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - 2 - - - 1
- - 1 - 4 4 4
- - REF - 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - - 2
- 1 1 1
- REF REF REF
- - - 1
- 1 1 1
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- - - 1
- - REF - - 1 - 1 1 1
- 1 1 1
- 2 2 2
- 1 - 1
- 2 2 2
- 1 1 1
- 1 1 1
- 3 3 3
- 4 4 4
- 2 2 2
- 2 2 2
- 2 2 2
- 2 2 2
- 1 1 1
- - - 1
- 1 1 1
- - - 1
- 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
- 8 8 8
- 2 2 2
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 2 2 2
- 1 1 1
- 1 1 1
- 1 1 1
1 1 1 1
- 1 1 1
- 1 1 1
- 1 1 1
1 1 1 1
- 1 1 1
1 1 1 1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
2168400-7
2063440-2
2119740-2
2079383-9
1901697-1
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
455888-5
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
2168400-4
2168083-8
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
1752354-9
18023-9
2079383-7
2119645-1
2119957-1
2119644-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
2-1752371-0
2-22281-3
1752373-1
1901259-4
1752360-1
240644-1
690482-5
1338686-1
690474-5
5-240641-5
238009-4
4-2119582-5
455888-5
456418-2
-77 -27 -25 -22
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
F
F
n
P
(QUANTITY 2)
TYPE
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_4
8- 2150214 -4
-
SMART APPLICATOR
66
-
-
(B) 142183-4
W1__DWG_WGAUGE_3
-
-
(B) 142183-2
(B) 142183-3
W1__DWG_WGAUGE_2
-
SERVO
LATCH PLATE
TE TERMINAL
W1__DWG_WGAUGE_1
-
FINE CRIMP HEIGHT ADJUST
(B)114-15003
C1__DWG_PN_1_3
-
C
(A)114-15036
C1__DWG_PN_1_2
-
2- 2150214 -5
RECEPTACLE M.I.C. IV
C1__DWG_PN_1_1
-
A
REVISIONS
DIST
PART NUMBERS REQUIRED
8- 2150214 -5
4.58-4.59 mm [.180-.181 IN]
(A) 144180-1
(A) 142647-1
CONVERT TO
LOC
1
-
1901697-1
TE TERMINAL
C1__DWG_PN_1_0
FEED TYPE
2119951-1
WIRE STRIP LENGTH
TE TERMINAL
DESCRIPTION
APPLICATOR STYLE CONVERSION CHART
SERVO LATCH PLATE
2.79 mm [.110]
TERMINALS APPLIED
SET UP GAUGE
2119599-2
PNEUMATIC
APPLICATOR INSTRUCTIONS
408-10390
C
2
20
FINE CRIMP HEIGHT ADJUST
1.78 mm [.070]
TERMINAL
APPLICATION
SPECIFICATION
3
C
SIZE
TERMINAL NAME:
4
2- 2150214 -2
APPLICATOR DATA
TERMINAL DATA:
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
23MAR2012
CHK
23MAR2012
APVD
23MAR2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
251
250
249
246
244
243
242
240
238
213
186
183
177
176
175
174
172
166
164
163
153
152
145
144
141
140
139
137
135
133
82
71
70
67
66
65
63
62
57
56
55
54
53
52
51
50
49
41
40
39
38
33
31
29
27
25
24
22
20
18
13
11
9
8
7
5
4
3
2
1
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE, .070 "F"
Ocean End Feed
Applicator
-
DRAWING NO
2150214
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
251
40
6
141
62
FEED TYPE
38
REF
PNEUMATIC
39
D
7
7
15.74
[ 0.620 ]
50
145
153
246
139
140
244
2
2
1
56
238
250
7
2
249
2
243
REF
6
2 242
A
5
HOLDDOWN SET-UP
63
137
177
8
166
D
163
172
82
1
C
1
51
C
2
3
1
2
2
4
41
2
176
175
70
174
54
52
55
SERVO
LATCH PLATE
65
6
20
10
50
A
2
57
33
164
18
67
213
B
B
66
SERVO FEEDER
NOT INCLUDED
A
CAM POSITION
4
133 135
183
240
REF
30mm STROKE
152
29
33
27
8
1
141
144
31
13
9
1
11
1
186
53
33
25
22
24
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
23MAR2012
CHK
23MAR2012
APVD
23MAR2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150214
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C