8-2150226-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE G FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150226-1 G MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150226-2 G 7- 2150226 -7 F G 3 2 LOC 2150226 -1 2150226 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD F ECR-20-014716 15OCT2020 JWC GB F1 ECR-20-017568 10DEC2020 JWC GB F2 ECR-20-018196 04JAN2021 JWC TE G ECR-22-154191 29SEP2022 FZ JAH PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.05 mm [.120] 3.94 mm [.155] APPLICATOR INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: AUTOMACH WIRE PIN TERMINAL NAME: WIRE STRIP LENGTH n 7.87-8.64 mm [.310-.340 IN] C TERMINAL APPLICATION SPECIFICATION 114-2088 - TERMINALS APPLIED TE TERMINAL 925553-1 925553-2 925553-4 WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 1.00mm2 B 1 2 TE CRIMP SPECIFICATION C1__DWG_PN_1_2 925553-8 C1__DWG_PN_1_3 - - 7 7 925553-6 925553-7 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 1-925553-0 1-925553-2 1-925553-3 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.55+/-0.05 [.061+/-.002] 1.50+/-0.05 [.059+/-.002] 1.45+/-0.05 [.057+/-.002] 1.35+/-0.05 [.053+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL C1__DWG_PN_4_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 7.1 7.3 7.6 8.8 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 C1__DWG_PN_4_0 1-925553-4 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 3 2.54-3.81 mm [.100-.150 IN] - TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE 5 MOUNT ITEM 27 BETWEEN ITEM 1 AND ITEM 3. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 TERMINAL LUBRICANT IS RECOMMENDED. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 A - 1 1 1 1 - 1 - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 1 - 1 - 1 - 1 - 1 1 1 1 - REF REF REF REF - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - 1 - 1 - 3 3 3 3 - 2 2 2 2 - 2 2 2 2 - 1 - 1 - 1 2 1 2 - - 1 - 1 - - 1 - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 7 7 7 7 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 4 4 4 4 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 1 2 2 1 1 - 1 1 1 1 1 2 2 1 1 - - - - - 1 1 1 1 1 2 2 1 1 - 1 1 1 1 1 2 2 1 1 -77 -72 -71 -2 -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 3 2 2 1 3 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 2 1 1 1 1 1 1 1 1 1 1803078-2 2119641-1 2119082-6 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 994970-2 2119955-2 455888-1 2119791-9 1803607-4 2-18032-2 2119740-1 2168078-1 2168400-5 5-18022-5 2063961-1 2168400-4 5018030-1 986965-8 2063961-9 18023-9 2119652-1 2119653-1 1-2119655-7 1803517-2 1803602-2 1-18028-2 1-2168083-2 2168083-2 690455-4 1-2168083-5 1752371-5 240825-3 2-22281-3 1803292-4 1901259-6 1-2079383-1 240644-1 240645-3 690619-6 3-690618-1 459722-3 456356-2 6-238011-9 3-2119582-6 455888-5 5-459736-2 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SHCS, LOW HEAD, RoHS, M4 X 20 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 40) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 25 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, RETAINING ANVIL, SPLICE TYPE BLADE, SHEAR ANVIL, INSUL BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO DWN 14NOV2013 CHK 14NOV2013 APVD 14NOV2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 259 248 244 243 242 239 238 192 164 84 82 73 71 70 67 66 64 59 58 57 54 53 51 49 48 47 46 44 41 33 31 29 27 25 24 23 22 20 18 17 11 10 9 8 7 6 5 4 3 2 1 SPACER, PRECISION Ocean End Feed Applicator - DRAWING NO 2150226 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 44 D 44.99 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE REF MECHANICAL 0.05 D A 243 RAM SET-UP 2 3 244 44 2 58 242 259 1 PNEUMATIC 7 82 1 239 59 1 C C 2 238 73 1 25 3 4 A 70 192 59 54 41 SEE DETAIL A 51 20 A 2 64 57 164 33 23 FEED SPRING SETTING POSITION 67 B B 18 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 5 46 31 6 1 8 1 9 1 10 11 1 17 53 22 33 24 84 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 7 40mm STROKE MECHANICAL PRE FEED 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 14NOV2013 CHK 14NOV2013 APVD 14NOV2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150226 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV G 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150226 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150226 -7 F CRIMP TOOLING KIT - G 3 2 LOC PART NUMBER 2- 2150226 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.05 mm [.120] 3.94 mm [.155] APPLICATOR INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: AUTOMACH WIRE PIN TERMINAL NAME: WIRE STRIP LENGTH n 7.87-8.64 mm [.310-.340 IN] C TERMINAL APPLICATION SPECIFICATION 114-2088 925553-1 925553-2 925553-4 WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 1.00mm2 B 1 2 2.54-3.81 mm [.100-.150 IN] 925553-6 925553-7 C1__DWG_PN_1_1 C1__DWG_PN_1_2 925553-8 C1__DWG_PN_1_3 - - - - 7 TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 1-925553-0 1-925553-2 1-925553-3 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.55+/-0.05 [.061+/-.002] 1.50+/-0.05 [.059+/-.002] 1.45+/-0.05 [.057+/-.002] 1.35+/-0.05 [.053+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 C1__DWG_PN_4_1 C1__DWG_PN_3_2 7 C1__DWG_PN_3_3 7.1 7.3 7.6 8.8 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 C1__DWG_PN_4_0 1-925553-4 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 3 INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL TE CRIMP SPECIFICATION 5 MOUNT ITEM 27 BETWEEN ITEM 1 AND ITEM 3. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 TERMINAL LUBRICANT IS RECOMMENDED. 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 A - 1 1 - 1 1 - 1 1 - 1 1 - - 1 - 1 - 1 1 - 4 4 - REF REF - 1 - - 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 2 2 - 1 1 - - 1 - 3 3 - 2 2 - 2 2 - 1 - 1 2 - - 1 - 1 1 - 7 7 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - - - 1 1 1 1 1 - 1 1 1 1 1 1803078-2 2119082-6 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 2079383-9 994970-2 2119641-2 2119653-2 1-2119655-8 1803518-2 2119955-2 455888-1 2119791-9 1803607-4 2-18032-2 2119740-1 2168078-1 2168400-5 5-18022-5 2063961-1 2168400-4 5018030-1 986965-8 2063961-9 18023-9 2119652-1 1803602-2 1-18028-2 1-2168083-2 2168083-2 690455-4 1-2168083-5 1752371-5 240825-3 2-22281-3 1803292-4 1901259-6 240644-1 240645-3 690619-6 3-690618-1 459722-3 456356-2 6-238011-9 3-2119582-6 455888-5 5-459736-2 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 3 2 2 1 3 1 1 7 2 2 1 2 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 -77 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 14NOV2013 CHK 14NOV2013 APVD 14NOV2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 259 244 243 242 239 238 192 186 164 152 142 141 140 84 82 73 71 70 67 66 64 59 58 57 54 53 51 49 48 41 33 31 29 27 25 24 23 22 20 18 11 10 9 8 7 6 5 4 3 2 1 SPACER, PRECISION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SHCS, LOW HEAD, RoHS, M4 X 20 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 40) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 25 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, RETAINING ANVIL, SPLICE TYPE BLADE, SHEAR ANVIL, INSUL BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150226 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE 35.96 D 0.05 140 MECHANICAL REF 140 2 243 RAM SET-UP 3 2 239 58 242 259 1 PNEUMATIC 7 82 1 C A 59 244 D C 1 238 2 73 1 25 3 A 4 59 70 192 41 SEE DETAIL A 54 2 A 164 51 20 64 57 33 23 FEED SPRING SETTING POSITION 18 67 B B 66 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 48 33 27 5 141 31 6 1 8 1 9 1 10 11 1 186 53 33 22 24 84 7 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 14NOV2013 CHK 14NOV2013 APVD 14NOV2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150226 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G