7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2150236 -1
C
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7-2150236-1
C
MECHANICAL AND CRIMP
TOOLING KIT
MECHANICAL
7-2150236-2
C
7- 2150236 -7
B
C
3
2
LOC
PART
NUMBER
2150236 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
REVISIONS
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
DESCRIPTION
DATE
DWN
APVD
B
ECR-13-002536
11FEB2013
LG
TE
C
ECR-20-003088
03MAR2020
FZ
TE
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
1.57 mm [.062]
2.29 mm [.090]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RING
TERMINAL NAME:
WIRE STRIP LENGTH
n
2.92-3.68 mm [.115-.145 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
INSULATION DIAMETER RANGE
- 1 - 1 - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 1 - 1
- 1 - 1 - 1 1 1 1
- REF REF REF REF
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- - 1 - 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 - 1 - 1 2 1 2
- - 1 - 1
- - 1 - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 4 4 4 4
- 1 1 1 1
- - - - - 1 1 1 1
1 2 2 1 1
- 1 1 1 1
- - - - - 1 1 1 1
1 2 2 1 1
- 1 1 1 1
1 2 2 1 1
1.02-1.52 mm [.040-.060 IN]
-
-
-
3
-
TERMINALS APPLIED
TE TERMINAL
42547-1
WIRE
SIZE
22 AWG
24 AWG
26 AWG
1
2
B
TE TERMINAL
C1__DWG_PN_1_0
42547-2
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
60007-2
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.04+/-0.05 [.041+/-.002]
0.97+/-0.05 [.038+/-.002]
0.91+/-0.05 [.036+/-.002]
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
7.3
8.1
8.7
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
1
A
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
4
2
2
2
1
3
1
1
1
1
1
8
2
2
1
2
1
2
1
2
4
1
1
1
1
1
1
1
1
1
1
2119641-1
2119082-6
2079764-1
2119083-1
2119580-1
2844940-3
1-18028-0
994970-2
455888-5
1803607-4
2-18032-2
2119740-1
2168078-1
2168083-2
5-18022-5
2063961-1
2168400-4
2168083-5
5018030-1
986965-8
2063961-9
18023-9
2119652-1
2119653-1
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-8
2168083-2
240639-1
1-2168083-5
1752371-5
2-22281-3
1803292-4
1901259-2
1-2079383-1
240644-9
6-690482-0
1-1333214-7
2217206-7
238011-9
3-2119582-7
455888-4
1-456403-3
-77 -72 -71 -2 -1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
PART NO
DWN
15NOV2011
CHK
15NOV2011
APVD
15NOV2011
C. MOYER
G. BAILEY
G. BAILEY
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
248
244
243
242
239
238
192
164
82
71
70
67
66
60
59
58
57
56
54
53
51
49
48
47
46
44
41
33
31
29
27
25
24
22
20
18
17
11
10
9
8
7
5
4
3
2
1
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
WASHER, FLAT, REG M8
COUNTER, MAGNETIC
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 6.0
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SCR, BHSC, RoHS (M6 X 12)
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, EF .062
BLADE, SLUG
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150236
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
44
44.61
D
DESCRIPTION
DATE
SEE SHEET 1
DWN
-
-
APVD
-
FEED TYPE
REF
MECHANICAL
0.05
44
243
3
RAM SET-UP
2
1
2
D
56
A
7
244
239
59
242
58
82
1
1
PNEUMATIC
2
C
4
3
C
1
238
25
192
41
70
A
59
54
SEE DETAIL A
51
20
A
164
57
2
33
FEED SPRING
SETTING POSITION
18
67
66
B
B
DETAIL A
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
29
47
A
33
27
8
1
46
60
31
9
1
11
1
17
53
33
22
24
248
48
49
49
A
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
15NOV2011
CHK
15NOV2011
APVD
15NOV2011
C. MOYER
G. BAILEY
G. BAILEY
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150236
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
4
REV
C
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2150236 -1
C
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2150236 -7
B
CRIMP TOOLING KIT
-
C
3
2
LOC
PART
NUMBER
2- 2150236 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
1.57 mm [.062]
2.29 mm [.090]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RING
TERMINAL NAME:
WIRE STRIP LENGTH
n
2.92-3.68 mm [.115-.145 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
INSULATION DIAMETER RANGE
1.02-1.52 mm [.040-.060 IN]
-
-
-
-
3
TERMINALS APPLIED
TE TERMINAL
42547-1
WIRE
SIZE
22 AWG
24 AWG
26 AWG
B
1
2
3
4
TE TERMINAL
C1__DWG_PN_1_0
42547-2
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
60007-2
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.04+/-0.05 [.041+/-.002]
0.97+/-0.05 [.038+/-.002]
0.91+/-0.05 [.036+/-.002]
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
7.3
8.1
8.7
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
A
- 1 1
- 1 1
- 1 1
- - 1
- 1 - 1 1
- 4 4
- REF REF
- 1 - 1 1
- - 1
- 1 1
- 1 1
- 1 1
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- - 1
- 4 4
- 2 2
- 2 2
- 2 2
- 1 - 1 2
- - 1
- 1 1
- 8 8
- 2 2
- 2 2
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- - - 1 1
1 1 1
- 1 1
- - - 1 1
1 1 1
- 1 1
1 1 1
2119082-6
2079764-1
2119083-1
2119580-1
2844940-3
1-18028-0
2079383-9
994970-2
2119641-2
2168083-8
2119653-2
2119655-6
1803518-1
455888-5
1803607-4
2-18032-2
2119740-1
2168078-1
5-18022-5
2063961-1
2168400-4
2168083-5
5018030-1
986965-8
2063961-9
18023-9
2119652-1
1803602-1
1-18028-2
2168083-8
2168083-2
240639-1
1-2168083-5
1752371-5
2-22281-3
1803292-4
1901259-2
240644-9
6-690482-0
1-1333214-7
2217206-7
238011-9
3-2119582-7
455888-4
1-456403-3
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
2
2
1
4
2
2
2
1
3
1
1
8
2
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
-77 -22 -21
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
15NOV2011
CHK
15NOV2011
APVD
15NOV2011
C. MOYER
G. BAILEY
G. BAILEY
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
244
243
242
239
238
192
186
164
152
144
142
141
140
82
71
70
67
66
59
58
57
56
54
53
51
49
48
41
33
31
29
27
25
24
22
20
18
11
10
9
8
7
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 6.0
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, EF .062
BLADE, SLUG
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150236
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
DWN
-
-
APVD
-
FEED TYPE
140 REF
35.58
DATE
0.05
MECHANICAL
D
140
56
2
1
7
244
RAM SET-UP
2
A
59
243
3
D
242
239
58
82
1
C
PNEUMATIC
1
C
2
4
1
3
25
238
192
41
70
A
59
54
SEE DETAIL A
20
2
A
51
57
33
164
18
67
FEED SPRING
SETTING POSITION
66
B
B
DETAIL A
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
29
152
33
27
8
1
141
144
31
9
1
11
1
186
53
33
22
24
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
PACIFIC VERSION
49
MECHANICAL
PRE FEED
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
15NOV2011
CHK
15NOV2011
APVD
15NOV2011
C. MOYER
G. BAILEY
G. BAILEY
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150236
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C