8-2150240-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION E 7-2150240-2 E 7- 2150240 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2150240 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD B ECR-18-014354 10SEP2018 TB TE C ECR-20-000907 17JAN2020 JAH RK D ECR-20-004154 19MAR2020 FZ RK E ECR-21-125151 23DEC2021 RK JH PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.81 mm [.150] 5.59 mm [.220] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: C WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION 114-5042 - TERMINALS APPLIED 170329-1 WIRE SIZE 5.00mm2 3.00mm2 2.00mm2 1.3+0.5+0.5mm2 5 1.25+0.5mm2 5 B 1 2 3 4 5 n 5.50-6.50 mm [.217-.256 IN] TE TERMINAL 3 250 SERIES POSITIVE LOCK MARK II RECEP TERMINAL NAME: 5 TE CRIMP SPECIFICATION 3.00-5.10 mm [.118-.201 IN] - - - - 7 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_1_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 2.58+/-0.05 [.102+/-.002] 2.20+/-0.05 [.087+/-.002] 1.83+/-0.05 [.072+/-.002] 1.83+/-0.05 [.072+/-.002] 1.79+/-0.05 [.070+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 1.4 5.1 9.5 9.5 9.9 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 3 W1__FA_SETTING_5 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. WIRE STRIP LENGTH 5.80-6.80 mm [.228-.268 IN] 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 TERMINAL DESIGN IS NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF REF 1 1 1 1 2 2 1 1 2 2 1 1 2 2 1 1 1 1 3 3 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 7 2 2 2 2 1 1 2 2 1 1 1 1 2 2 1 1 2 2 4 4 1 1 1 1 - - 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 2119641-1 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 455888-7 1803607-4 2-18032-2 2119740-1 2168078-1 1976052-1 2168400-5 2168083-2 5-18022-5 2168400-4 2-2168083-5 5018030-1 986965-8 1-5018030-0 2063961-9 1-1752354-1 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1-1752371-7 240825-2 2-22281-3 1803292-1 1901259-6 1-2079383-1 1752360-1 240833-7 6-690482-3 1633386-6 1-690474-7 5-240641-3 238011-2 1-1633962-4 1-455888-4 6-1633305-3 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 3 2 2 2 1 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02APR2012 CHK 02APR2012 APVD 02APR2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 238 192 177 176 175 174 164 82 71 70 67 66 65 64 60 59 57 56 54 53 52 51 50 49 46 44 41 33 31 29 27 25 24 23 22 20 18 17 13 11 10 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN,TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150240 SCALE 1:1 RESTRICTED TO SHEET 1 OF 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 44 43.90 DESCRIPTION DATE SEE SHEET 1 DWN - - APVD - REF 0.05 D D 16.5 0.5 1 56 7 243 50 REF 3 2 44 244 2 FEED TYPE 5 242 177 RAM AND HOLDDOWN SET-UP 82 1 PNEUMATIC 1 2 C 3 C 238 1 4 176 2 192 175 2 41 2 3 174 25 52 70 65 54 50 2 A 164 A 59 SEE DETAIL A 51 20 64 57 FEED SPRING SETTING POSITION 33 23 18 67 B B 66 DETAIL A CAM POSITIONS 30mm STROKE 29 248 33 27 8 1 60 46 31 13 9 1 11 1 17 53 33 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02APR2012 CHK 02APR2012 APVD 02APR2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150240 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150240 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC A 3 2 LOC PART NUMBER 7- 2150240 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.81 mm [.150] 5.59 mm [.220] APPL INSTRUCTIONS 408-35043 - 1 - 1 - 1 - 1 - 1 - 4 - 1 - 1 - 1 - 1 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 2 - 1 - 2 - 1 - 3 - 2 - 2 - 2 - 1 - 1 - 1 - 1 - 1 - 7 - 2 - 2 - 1 - 2 - 1 - 1 - 2 - 1 - 2 - 1 - 1 - - 1 1 1 - 1 - 1 - 1 1 1 - 1 1 1 3 TE TERMINAL TERMINAL DATA: 250 SERIES POSITIVE LOCK MARK II RECEP TERMINAL NAME: 5 C WIRE STRIP LENGTH 114-5042 - TERMINALS APPLIED TE TERMINAL 170329-1 WIRE SIZE 5.00mm2 3.00mm2 2.00mm2 5 n 5.50-6.50 mm [.217-.256 IN] TERMINAL APPLICATION SPECIFICATION 5 TE CRIMP SPECIFICATION 1.3+0.5+0.5mm2 1.25+0.5mm2 3.00-5.10 mm [.118-.201 IN] - - - - 7 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_1_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 2.58+/-0.05 [.102+/-.002] 2.20+/-0.05 [.087+/-.002] 1.83+/-0.05 [.072+/-.002] 1.83+/-0.05 [.072+/-.002] 1.79+/-0.05 [.070+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 1.4 5.1 9.5 9.5 9.6 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 3 B 1 2 3 4 5 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. WIRE STRIP LENGTH 5.80-6.80 mm [.228-.268 IN] 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 1 TERMINAL DESIGN IS NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 1 1 A 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 2079383-9 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 455888-7 1803607-4 2-18032-2 2119740-1 2168078-1 1976052-1 2168400-5 5-18022-5 2168400-4 2-2168083-5 5018030-1 986965-8 1-5018030-0 2063961-9 1-1752354-1 18023-9 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1-1752371-7 240825-2 2-22281-3 1803292-1 1901259-6 1752360-1 240833-7 6-690482-3 1633386-6 1-690474-7 5-240641-3 238011-2 1-1633962-4 1-455888-4 6-1633305-3 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 2 2 2 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02APR2012 CHK 02APR2012 APVD 02APR2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 238 192 186 177 176 175 174 164 152 144 141 140 82 71 70 67 66 65 64 59 57 56 54 53 52 51 50 49 41 33 31 29 27 25 24 23 22 20 18 13 11 10 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN,TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150240 SCALE 1:1 RESTRICTED TO SHEET 3 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 34.87 0.05 DESCRIPTION DATE SEE SHEET 1 DWN - - APVD - 140 REF D D 16.5 0.5 1 140 244 56 7 2 FEED TYPE 243 50 REF 3 2 242 5 177 RAM AND HOLDDOWN SET-UP 82 1 C PNEUMATIC 1 C 2 3 4 1 2 192 2 41 2 238 176 175 A 174 25 52 70 SEE DETAIL A 51 54 65 20 64 50 3 59 A 2 57 164 18 67 B FEED SPRING SETTING POSITION 33 23 B 66 DETAIL A CAM POSITIONS 30mm STROKE 152 29 A 33 27 8 1 144 141 31 13 9 1 11 1 186 53 33 22 24 A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 02APR2012 CHK 02APR2012 APVD 02APR2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150240 SCALE 1:1 RESTRICTED TO SHEET 4 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E