8-2150248-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION G 7-2150248-2 G 7- 2150248 -7 F 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2150248 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD D ECR-17-006105 27APR2017 LG TE E ECR-18-003523 31JUL2018 LG TE F ECR-19-006552 24APR2019 FL TE G ECR-21-000729 20JAN2021 FJ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.30 mm [.130] 4.57 mm [.180] APPLICATOR INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: .250 FASTIN-FASTON TAB TERMINAL NAME: WIRE STRIP LENGTH n .198-.228 IN [5.03-5.79 mm] C TERMINAL APPLICATION SPECIFICATION 114-2025 - TERMINALS APPLIED TE TERMINAL 60701-1 WIRE SIZE 8 10 AWG 12 AWG 14AWG + 18AWG 2.50mm2 14 AWG B 1 2 TE CRIMP SPECIFICATION 5 - - - C1__DWG_PN_2_0 TE TERMINAL W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 2.13+/-0.05 [.084+/-.002] 2.06+/-0.05 [.081+/-.002] 1.93+/-0.05 [.076+/-.002] 1.83+/-0.05 [.072+/-.002] CRIMP HEIGHT REFERENCE SETTING 3.1 W1__DWG_CRIMP_HT_1 7.9 W1__DWG_CRIMP_HT_2 8.8 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 10.1 11.1 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 6 4 RECOMMENDED SPARE PARTS 3 5 C1__DWG_PN_4_0 C1__DWG_PN_3_1 CRIMP HEIGHT mm [INCH] 2.62+/-0.05 [.103+/-.002] TE TERMINAL C1__DWG_PN_3_0 C1__DWG_PN_2_1 W1__DWG_WGAUGE_2 6 6 C1__DWG_PN_1_1 W1__DWG_WGAUGE_1 3 .120-.170 IN [3.05-4.32 mm] - TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TERMINAL LUBRICANT IS RECOMMENDED. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT 101-35000. 8 1 10 AWG IS NOT RECOMMENDED FOR THIS TERMINAL. 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF REF 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 4 4 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 8 8 2 2 2 2 1 1 2 2 1 1 2 2 1 1 1 1 1 1 4 4 1 1 1 1 - - 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 1 2119641-1 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 994970-2 2119955-2 455888-3 1-455888-0 2119791-9 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 2168083-2 5-18022-5 2168400-4 2-2168083-6 5018030-1 986965-8 2063961-1 1803382-1 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-4 1901696-4 1901695-4 1-2079383-1 4-240641-8 240644-9 6-690482-3 3-1803426-1 1-2217206-0 2-240641-9 238011-2 2119582-3 455888-3 456424-4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 4 2 2 2 1 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 21MAR2012 CHK 21MAR2012 APVD 21MAR2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 238 192 164 84 83 82 73 71 70 69 67 66 60 59 57 56 54 53 51 50 49 46 44 41 33 31 29 27 25 24 22 20 19 18 17 16 11 10 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 18 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150248 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 44 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - REF 43.60 # 0.05 FEED TYPE D 44 243 RAM SET-UP 2 3 56 1 2 PNEUMATIC 7 244 16 238 50 242 5 82 73 1 83 A 1 59 69 C D SEE DETAIL A C 2 3 4 1 51 192 25 41 70 FEED SPRING SETTING POSITION 54 20 57 2 A 33 DETAIL A 19 18 67 B B 66 84 6 CAM POSITION 30mm STROKE 29 33 27 8 1 46 60 31 9 1 11 1 17 53 33 22 24 248 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 21MAR2012 CHK 21MAR2012 APVD 21MAR2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150248 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV G 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150248 -2 G FINE CRIMP HEIGHT ADJUST PNEUMATIC F 3 2 LOC PART NUMBER 7- 2150248 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.30 mm [.130] 4.57 mm [.180] APPLICATOR INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: .250 FASTIN-FASTON TAB TERMINAL NAME: WIRE STRIP LENGTH n .198-.228 IN [5.03-5.79 mm] C TERMINAL APPLICATION SPECIFICATION 114-2025 - TERMINALS APPLIED TE TERMINAL 60701-1 WIRE SIZE 10 AWG 8 12 AWG 14AWG + 18AWG 2.50mm2 14 AWG B 5 INSULATION DIAMETER RANGE .120-.170 IN [3.05-4.32 mm] - - - - C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 TE TERMINAL 6 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 2.62+/-0.05 [.103+/-.002] 2.13+/-0.05 [.084+/-.002] 2.06+/-0.05 [.081+/-.002] 1.93+/-0.05 [.076+/-.002] 1.83+/-0.05 [.072+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 3.1 7.9 8.8 10.1 11.1 RECOMMENDED SPARE PARTS 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 6 C1__DWG_PN_4_0 C1__DWG_PN_3_1 1 5 3 6 TE TERMINAL C1__DWG_PN_1_0 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TERMINAL LUBRICANT IS RECOMMENDED. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT 101-35000. 8 1 1 1 TE CRIMP SPECIFICATION 1 1 10 AWG IS NOT RECOMMENDED FOR THIS TERMINAL. 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. A 1 1 1 1 1 1 1 4 REF 1 1 1 1 1 1 1 1 1 2 1 1 2 1 4 2 2 2 1 1 1 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 2079383-9 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 2119955-2 455888-3 1-455888-0 2119791-9 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 5-18022-5 2168400-4 2-2168083-6 5018030-1 986965-8 2063961-1 1803382-1 18023-9 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-4 1901696-4 1901695-4 4-240641-8 240644-9 6-690482-3 3-1803426-1 1-2217206-0 2-240641-9 238011-2 2119582-3 455888-3 456424-4 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 4 2 2 2 1 1 1 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 21MAR2012 CHK 21MAR2012 APVD 21MAR2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 238 192 186 164 152 144 141 140 84 83 82 73 71 70 69 67 66 59 57 56 54 53 51 50 49 41 33 31 29 27 25 24 22 20 19 18 16 11 10 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 18 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150248 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DATE SEE SHEET 1 - 140 DESCRIPTION DWN APVD - - - REF 34.57 # 0.05 FEED TYPE D 140 244 RAM SET-UP 7 243 3 2 PNEUMATIC 56 1 2 238 16 242 50 5 A 82 C 2 3 4 D 69 73 83 1 59 1 SEE DETAIL A C 51 1 192 25 41 FEED SPRING SETTING POSITION 70 54 20 57 A 2 DETAIL A 33 19 18 67 B B 66 84 6 CAM POSITION 30mm STROKE 152 29 33 27 8 1 141 144 31 9 1 11 1 186 53 33 24 22 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 21MAR2012 CHK 21MAR2012 APVD 21MAR2012 K.HUANG S.XI S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150248 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G