7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
6
DESCRIPTION
FEED TYPE
2150250 -1
2150250 -2
E
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7-2150250-1
E
MECHANICAL AND CRIMP
TOOLING KIT
MECHANICAL
7-2150250-2
E
7- 2150250 -7
C
E
3
2
1
REVISIONS
ALL RIGHTS RESERVED.
REVISION
4
20
RELEASED FOR PUBLICATION
BY -
5
FINE CRIMP HEIGHT ADJUST
P
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
C
ECR-15-004099
13MAR2015
BW
TE
C1
ECR-15-006159
21APR2015
JH
JT
D
ECR-17-001004
23JAN2017
TB
GB
E
ECR-22-134485
05APR2022
JWC
ROY
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
2.79 mm [.110]
TYPE
5.59 mm [.220]
APPLICATOR INSTRUCTIONS
408-35043
F
O
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
AMPLIVAR FASTON FLAG RECEPTACLE
TERMINAL NAME:
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
2.79-3.81 mm [.110-.150 IN]
OR 2 X
2.79 mm [.110 IN] MAX
4.38-4.40 mm [.173-.173 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2079
-
-
-
-
3
-
TERMINALS APPLIED
TE TERMINAL
1742049-1
WIRE
SIZE
14 AWG
2X 18 AWG
16 AWG
2X 20 AWG
18 AWG
1
2
B
1
1
1
TE TERMINAL
1742088-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
1742088-2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
1742089-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
1.65+/-0.05 [.065+/-.002]
1.52+/-0.05 [.060+/-.002]
1.42+/-0.05 [.056+/-.002]
1.37+/-0.05 [.054+/-.002]
1.27+/-0.05 [.050+/-.002]
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
1742089-2
CRIMP HEIGHT
4
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
5.5
6.7
8.0
8.4
9.6
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
W1__FA_SETTING_5
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST
CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND
1
WIRE SIZE.
TO
ADJUSTMENTS.
A
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
2
1
REF REF REF REF
1
1
2
1
2
1
1
4
2
2
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
4
2
1
2
1
2
1
1
2
1
2
1
1
2
1
2
1
1
4
2
2
1
2
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
4
2
1
2
1
2
1
1
2
1
2
1
1
2
1
2
1
1
4
2
2
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
4
2
1
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
4
2
2
1
2
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
4
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
2
1
2
4
2
2
1
3
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
4
2
1
2
1
1
1
1
1
1
1
2119641-1
2119082-9
2079764-1
2119083-1
2119580-1
2844940-4
1-2168083-1
1-455888-6
994970-2
1-455888-3
1803607-4
2-18032-2
2119740-1
2168078-1
2168083-2
5-18022-5
2168400-1
5018030-1
986965-8
2161920-1
18023-9
2119652-1
2119653-1
1-2119655-7
1803517-2
1803602-2
1-18028-2
1-2168083-2
2168083-2
240639-4
1-2168083-5
2161922-1
22281-6
1633168-2
464452-4
5-1901696-7
5-1901695-7
1-2079383-1
469633-1
455961-5
1-240645-9
461160-3
1-1803000-0
2161927-1
238011-1
1-1633966-1
1-455888-6
2-464112-3
-77 -72 -71 -2 -1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
4805 (3/13)
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
FINISH
DWN
21MAR2012
CHK
21MAR2012
APVD
21MAR2012
C. MOYER
G. BAILEY
G. BAILEY
TE Connectivity
NAME
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
Ocean End Feed
Applicator
-
A1
CAGE CODE
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
248
244
243
242
239
238
189
188
164
82
71
70
67
66
60
59
57
54
53
51
49
48
47
46
44
41
33
31
29
27
25
24
22
21
20
19
18
17
14
11
10
9
8
7
4
3
2
1
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
SCR, SKT HD CAP, RoHS, M3 X 6
SPACER, CRIMPER
COUNTER, MAGNETIC
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NARROW PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 40)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 25
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
ARM, STOCK DRAG
DRAG, STOCK
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
BLOCK, SUPPORT
PLATE, FRONT SHEAR
SPACER, SHEAR PLATE
PLATE, REAR SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
DRAWING NO
RESTRICTED TO
2150250
SCALE
1:1
SHEET
1
OF
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
E
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
5
4
3
2
1
20
REVISIONS
ALL RIGHTS RESERVED.
BY -
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
-
-
APVD
-
FEED TYPE
44.25
D
MECHANICAL
0.05
44
244
2
A
243
3
2
D
242
59
239
RAM SET-UP
51
188
1
7
82
PNEUMATIC
70
1
C
1
1
C
2
238
25
3
4
41
SEE DETAIL A
21
2
189
A
164
A
59
54
51
20
57
19
67
33
66
FEED SPRING
SETTING POSITION
18
B
B
24
DETAIL A
29
CAM POSITIONS
27
8
1
46
9
30mm STROKE
30mm STROKE
30mm STROKE
33
10
11
1
1
22
14
47
A
31
248
48
53
49
49
33
17
49
A
THIS DRAWING IS A CONTROLLED DOCUMENT.
40mm STROKE
MECHANICAL
POST FEED
4805 (3/13)
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
21MAR2012
CHK
21MAR2012
APVD
21MAR2012
C. MOYER
G. BAILEY
G. BAILEY
TE Connectivity
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
Ocean End Feed
Applicator
-
A1
CAGE CODE
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
DRAWING NO
RESTRICTED TO
2150250
SCALE
1:1
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
4
REV
E
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
6
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2150250 -1
E
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2150250 -7
C
CRIMP TOOLING KIT
-
E
3
2
1
REVISIONS
ALL RIGHTS RESERVED.
2- 2150250 -2
4
20
RELEASED FOR PUBLICATION
BY -
5
FINE CRIMP HEIGHT ADJUST
P
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
2.79 mm [.110]
5.59 mm [.220]
APPLICATOR INSTRUCTIONS
408-35043
TYPE
F
O
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
AMPLIVAR FASTON FLAG RECEPTACLE
TERMINAL NAME:
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
2.79-3.81 mm [.110-.150 IN]
OR 2 X
2.79 mm [.110 IN] MAX
4.38-4.40 mm [.173-.173 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2079
-
-
3
-
-
-
TERMINALS APPLIED
TE TERMINAL
1742049-1
WIRE
SIZE
14 AWG
2X 18 AWG
16 AWG
2X 20 AWG
18 AWG
B
1
2
TE TERMINAL
C1__DWG_PN_1_0
1742088-1
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
1742088-2
1742089-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
1.65+/-0.05 [.065+/-.002]
1.52+/-0.05 [.060+/-.002]
1.42+/-0.05 [.056+/-.002]
1.37+/-0.05 [.054+/-.002]
1.27+/-0.05 [.050+/-.002]
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
1742089-2
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
5.5
6.7
8.0
8.4
9.6
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
W1__FA_SETTING_5
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST
CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND
A
1
1
WIRE SIZE.
TO
ADJUSTMENTS.
1
1
- 1 1
- 1 1
- 1 1
- - 1
- 1 - 2 2
- 1 1
- REF REF
- 1 - 1 1
- - 1
- 1 1
- 1 1
- 1 1
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- 4 4
- 2 2
- 2 2
- 1 1
- 1 2
- - 1
- 1 1
- 8 8
- 2 2
- 2 2
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- 1 1
- 1 1
- 1 1
- 4 4
- 2 2
- 1 1
- 2 2
- 1 1
1 1 1
- 1 1
- 1 1
1 1 1
- 1 1
1 1 1
2119082-9
2079764-1
2119083-1
2119580-1
2844940-4
1-2168083-1
1-455888-6
994970-2
2119641-2
2168083-8
2119653-2
1-2119655-8
1803518-2
1-455888-3
1803607-4
2-18032-2
2119740-1
2168078-1
5-18022-5
2168400-1
5018030-1
986965-8
2161920-1
18023-9
2119652-1
1803602-2
1-18028-2
1-2168083-2
2168083-2
240639-4
1-2168083-5
2161922-1
22281-6
1633168-2
464452-4
5-1901696-7
5-1901695-7
1-2079383-1
469633-1
455961-5
1-240645-9
461160-3
1-1803000-0
2161927-1
238011-1
1-1633966-1
1-455888-6
2-464112-3
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
2
2
4
2
2
1
3
1
1
8
2
2
1
2
1
2
1
1
1
1
4
2
1
2
1
1
1
1
1
1
1
-77 -22 -21
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
4805 (3/13)
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
21MAR2012
CHK
21MAR2012
APVD
21MAR2012
G. BAILEY
G. BAILEY
TE Connectivity
NAME
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
Ocean End Feed
Applicator
-
A1
CAGE CODE
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
C. MOYER
244
243
242
239
238
189
188
164
152
144
142
141
140
82
71
70
67
66
59
57
54
53
51
49
48
41
33
31
29
27
25
24
22
21
20
19
18
17
14
11
10
9
8
7
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
SCR, SKT HD CAP, RoHS, M3 X 6
SPACER, CRIMPER
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NARROW PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 40)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 25
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
ARM, STOCK DRAG
DRAG, STOCK
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
BLOCK, SUPPORT
PLATE, FRONT SHEAR
SPACER, SHEAR PLATE
PLATE, REAR SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE
DRAWING NO
RESTRICTED TO
2150250
SCALE
1:1
SHEET
3
OF
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
6
5
4
3
2
1
20
RELEASED FOR PUBLICATION
REVISIONS
ALL RIGHTS RESERVED.
BY -
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
-
-
APVD
-
FEED TYPE
35.22
D
MECHANICAL
0.05
D
239
244
140
243
2
3
A
2
242
59
RAM SET-UP
188
1
51
7
82
1
C
1
C
2
1
PNEUMATIC
70
238
25
3
54
4
A
59
21
41
SEE DETAIL A
189
2
A
67
51
20
57
19
164
FEED SPRING
SETTING POSITION
33
66
18
B
B
DETAIL A
29
CAM POSITIONS
30mm STROKE
24
27
8
1
141
9
30mm STROKE
30mm STROKE
142
33
1
10
152
11
1
48
14
31
17
53
33
22
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT.
49
MECHANICAL
POST FEED
4805 (3/13)
49
PACIFIC VERSION
49
MECHANICAL
PRE FEED
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
21MAR2012
CHK
21MAR2012
APVD
21MAR2012
C. MOYER
G. BAILEY
G. BAILEY
TE Connectivity
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
Ocean End Feed
Applicator
-
A1
CAGE CODE
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
DRAWING NO
RESTRICTED TO
2150250
SCALE
1:1
SHEET
4
OF
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E