8-2150256-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION C 7-2150256-2 C 7- 2150256 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2150256 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR DATE DWN APVD A1 ECR-15-004154 19MAR2015 KH UG A2 ECR-18-015532 29SEP2018 FZ KZ B ECR-18-017906 14NOV2018 TB CT C ECR-21-003300 17MAR2021 FJ TE PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION PNEUMATIC CRIMP TOOLING KIT - D D APPLICATOR DATA CRIMP SIZE WIRE INSUL TYPE F F 3.55 mm [.140] 4.06 mm [.160] APPLICATOR INSTRUCTIONS 408-35043 METALLON TERMINAL TERMINAL DATA: TERMINAL RING TERMINAL NAME: WIRE STRIP LENGTH n .185-.200 IN [4.70-5.08 mm] C TERMINAL APPLICATION SPECIFICATION 114-2065 - TERMINALS APPLIED TE TERMINAL 2113265-1 2113265-3 2113265-5 2113265-7 2113265-9 1-2113265-1 1-2113265-3 1-2113265-5 1-2113265-7 1-2113265-9 WIRE SIZE 18 AWG 20 AWG INSULATION DIAMETER RANGE .060-.113 IN [1.52-2.87 mm] - - - - 5 METALLON TERMINAL C1__DWG_PN_1_0 139-6914 139-6913 101614-K01 101620-K01 101620-K17 101617-K17 101619-K02 101625-K01 101625-K17 101626-K02 C1__DWG_PN_2_0 TE TERMINAL W1__DWG_WGAUGE_2 C1__DWG_PN_3_0 2113265-2 2113265-4 2113265-6 2113265-8 1-2113265-0 1-2113265-2 1-2113265-4 1-2113265-6 1-2113265-8 2-2113265-0 1.91+/-0.05 [.075+/-.002] 1.80+/-0.05 [.071+/-.002] LEAR TERMINAL 101614-K02 101617-K02 101614-K17 101620-K02 101617-K01 101619-K01 101619-K17 101625-K02 101626-K01 101626-K17 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 2.6 4.0 B 1 2 3 4 C1__DWG_PN_4_0 CRIMP HEIGHT 4 REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 3 TE CRIMP SPECIFICATION W1__FA_SETTING_1 W1__FA_SETTING_2 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 3 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF REF 1 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 4 4 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 2 2 2 2 1 1 2 2 1 1 2 2 1 1 1 1 1 1 4 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 2 1 2119641-1 2119082-9 2079764-1 2119083-1 2844940-3 1-18028-0 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 455888-5 2119791-9 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-5 2168083-2 5-18022-5 2168400-4 2-2168083-5 5018030-1 986965-8 1-5018030-0 2063961-1 1752354-2 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-1 1901696-3 1901695-3 1-2079383-1 1752360-1 240644-1 690482-1 1803060-1 690474-2 7-240641-2 238011-2 2-1633961-3 455888-3 456409-3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 4 2 2 2 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 Pro/ENGINEER DRAWING mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 03MAY2012 CHK 03MAY2012 APVD 03MAY2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 238 192 177 176 175 174 164 82 73 71 70 67 66 65 60 59 57 56 54 53 52 51 50 49 46 44 41 33 31 29 27 25 24 22 20 19 18 17 13 11 10 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE .120 "F" PREMIUM Ocean End Feed Applicator - DRAWING NO 2150256 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 44 44.61 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - REF 0.05 FEED TYPE D 17.3 44 0.5 2 1 56 PNEUMATIC 7 50 243 REF 3 2 D 244 238 5 242 177 RAM AND HOLDDOWN SET-UP A 82 1 59 1 SEE DETAIL A 2 C C 73 3 51 1 4 2 192 2 41 2 176 175 174 25 52 70 65 3 FEED SPRING SETTING POSITION 54 50 A 164 20 2 DETAIL A 57 33 19 67 18 B B 66 CAM POSITION 30mm STROKE 29 248 33 27 8 1 60 46 31 13 9 1 11 1 17 53 33 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 03MAY2012 CHK 03MAY2012 APVD 03MAY2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150256 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150256 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC A 3 2 LOC PART NUMBER 7- 2150256 -7 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 CRIMP TOOLING KIT A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.55 mm [.140] 4.06 mm [.160] APPLICATOR INSTRUCTIONS 408-35043 METALLON TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RING TERMINAL TERMINAL NAME: WIRE STRIP LENGTH n 4.70 - 5.08mm [.185-.200 IN] C TERMINAL APPLICATION SPECIFICATION 114-2065 - TERMINALS APPLIED TE TERMINAL 2113265-1 2113265-3 2113265-5 2113265-7 2113265-9 1-2113265-1 1-2113265-3 1-2113265-5 1-2113265-7 1-2113265-9 WIRE SIZE 18 AWG 20 AWG 139-6914 139-6913 101614-K01 101620-K01 101620-K17 101617-K17 101619-K02 101625-K01 101625-K17 101626-K02 INSULATION DIAMETER RANGE 1.52-2.87mm [.060 - .113] - - - - C1__DWG_PN_2_0 TE TERMINAL W1__DWG_WGAUGE_2 C1__DWG_PN_3_0 2113265-2 2113265-4 2113265-6 2113265-8 1-2113265-0 1-2113265-2 1-2113265-4 1-2113265-6 1-2113265-8 2-2113265-0 1.91+/-0.05 [.075+/-.002] 1.80+/-0.05 [.071+/-.002] LEAR TERMINAL 101614-K02 101617-K02 101614-K17 101620-K02 101617-K01 101619-K01 101619-K17 101625-K02 101626-K01 101626-K17 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 2.6 4.0 B 1 2 3 4 5 C1__DWG_PN_4_0 CRIMP HEIGHT 4 REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 3 5 METALLON TERMINAL C1__DWG_PN_1_0 1 1 1 W1__FA_SETTING_1 W1__FA_SETTING_2 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 3 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 A 1 1 1 1 1 4 1 1 1 1 REF 1 1 1 1 1 1 1 2 1 2 1 1 4 2 2 2 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2119082-9 2079764-1 2119083-1 2844940-3 1-18028-0 2079383-9 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 455888-5 2119791-9 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-5 5-18022-5 2168400-4 2-2168083-5 5018030-1 986965-8 1-5018030-0 2063961-1 1752354-2 18023-9 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-1 1901696-3 1901695-3 1752360-1 240644-1 690482-1 1803060-1 690474-2 7-240641-2 238011-2 2-1633961-3 455888-3 456409-3 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 4 2 2 2 1 1 1 2 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 03MAY2012 CHK 03MAY2012 APVD 03MAY2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 238 192 186 177 176 175 174 164 152 144 141 140 82 73 71 70 67 66 65 59 57 56 54 53 52 51 50 49 41 33 31 29 27 25 24 22 20 19 18 13 11 10 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE .120 "F" PREMIUM Ocean End Feed Applicator - DRAWING NO 2150256 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 140 REF 35.58 0.05 FEED TYPE D 17.3 0.5 1 2 243 50 REF 3 2 PNEUMATIC 7 140 244 56 D 5 242 238 177 RAM AND HOLDDOWN SET-UP A 82 1 59 SEE DETAIL A 1 2 C 73 3 C 51 1 2 4 2 192 41 2 176 175 174 25 52 70 65 3 FEED SPRING SETTING POSITION 54 20 50 A DETAIL A 57 2 33 164 19 67 18 B B 66 CAM POSITION 30mm STROKE 152 29 33 27 8 1 144 141 31 13 9 1 11 1 186 53 33 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 03MAY2012 CHK 03MAY2012 APVD 03MAY2012 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150256 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C