7
8
THIS DRAWING IS UNPUBLISHED.
C
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
WIRE
INSUL
3
2
REVISION
DESCRIPTION
FEED TYPE
2150259 -2
A
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
SERVO LATCH PLATE
2150259 -5
A
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
2150259 -6
A
NON-CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
-
2150259 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
-
APPLICATOR DATA
SIZE
A
CRIMP TOOLING KIT
-
CONVERT TO
SMART APPLICATOR
2119951-1
2161326-1
1901697-1
8- 2150259 -5
-
-
PNEUMATIC FEED
2119950-1
2119792-1
-
2119641-1
-
2063440-2
-
-
-
-
-
-
-
-
-
-
-
-
-
8- 2150259 -4
-
-
-
-
-
-
2168400-7
TE TERMINAL
-
INSULATION DIAMETER RANGE
.170-.203 IN [4.32-5.16 mm]
TERMINAL
APPLICATION
SPECIFICATION
.000-.160 IN [0.00-4.06 mm]
114-2065
-
-
-
-
-
- - 1 - - 1 - 1 1
- - - - 1
- - - - 1
- - - - 1
- 1 - 1 1
- 1 - 1 1
- - 1 - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 2 2 - - - - 1
- - 1 1 - - REF REF - - - - 2
- 1 1 1 1
- REF REF REF REF
- - - - 1
- - - - 1
- - REF REF - - 1 1 - 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - - 1
- 2 2 2 2
- 2 2 2 2
- 1 - 1 1
- 3 - 3 3
- 1 1 1 1
- 3 3 3 3
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- - - - 1
- 1 1 1 1
- 1 - 1 1
- 1 1 1 1
- 1 - 1 1
- 1 - 1 1
- 1 1 1 1
- 1 1 1 1
- 1 - 1 1
- 7 7 7 7
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 4 4 4 4
- 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
-
-
MAX
-
TERMINALS APPLIED
TE TERMINAL
63813-1
WIRE
SIZE
12 AWG
14 AWG
16 AWG
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_1_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
2.31+/-0.05 [.091+/-.002]
1.96+/-0.05 [.077+/-.002]
1.73+/-0.05 [.068+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
2.8
6.5
9.0
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
LTR
DESCRIPTION
DATE
DWN
APVD
-
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
P
-
RECEPTACLE, FASTIN-FASTON, .312 SERIES
TERMINAL NAME:
REVISIONS
DIST
(QUANTITY 2)
TYPE
6.35 mm [.250]
LOC
1
PART NUMBERS REQUIRED
F
F
2.79 mm [.110]
TERMINAL DATA:
SET UP GAUGE
2119599-2
APPLICATOR STYLE CONVERSION CHART
PART
NUMBER
APPLICATOR INSTRUCTIONS
408-10390
C
4
ALL RIGHTS RESERVED.
7- 2150259 -7
D
CRIMP
5
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
COPYRIGHT
6
A
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
2
2
1
3
1
3
2
2
2
2
1
1
1
1
1
1
1
1
1
7
2
2
1
2
1
1
2
1
2
4
1
1
1
1
1
1
1
1
1
1
1
-77 -7 -6 -5 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119759-1
2119082-9
2079764-1
2119083-1
2168400-7
2063440-2
2119740-2
1901697-1
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
455888-3
2119956-2
2-18032-2
2119740-1
2168078-1
2168400-5
2119793-1
992763-5
2079383-4
2168400-4
2168083-8
5018030-2
5018030-1
986965-8
2119792-1
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-3
240825-1
2-22281-3
1752373-4
1901259-6
1-2079383-1
240641-8
240833-4
690495-3
1-1803000-7
5-690474-1
2-240641-9
238009-1
2-1633961-5
1-455888-5
4-1633305-1
260
252
250
249
248
247
246
245
244
243
242
240
238
213
183
172
166
164
163
137
135
133
82
71
70
67
66
64
63
62
60
57
56
55
54
53
51
46
44
41
40
39
38
37
35
33
31
29
27
25
24
23
22
20
18
17
16
11
10
9
8
7
5
4
3
2
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS
SHCS, LOW HEAD, RoHS, M4 X 20
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL, EF, AIR
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
PLATE, STRIP HOLD DOWN
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SCR, BHSC, RoHS (M6 X 12)
SPACER
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
ITEM
NO
DESCRIPTION
DWN
CHK
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
& 4 of 4)
MATERIAL
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
APVD
NAME
PRODUCT SPEC
APPLICATION SPEC
SIZE
A1
WEIGHT
SHEETS 3
CAGE CODE
DRAWING NO
RESTRICTED TO
00779
SCALE
SHEET
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
6
5
4
3
2
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
LOC
1
REVISIONS
DIST
ALL RIGHTS RESERVED.
P
LTR
DESCRIPTION
DATE
DWN
APVD
37
40
62
38
D
D
39
247
260
246
252
245
35
243
56
7
44
244
16
5
242
238
166
250
249
63
82
137
1
163
172
2
C
C
3
70
4
41
51
54
55
20
64
A
164
57
33
23
18
67
213
B
B
66
133
CAM POSITION
135
183
240
REF
248
49
29
33
27
8
46
60
31
9
11
17
53
33
25
22
24
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DWN
CHK
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
& 4 of 4)
MATERIAL
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
APVD
NAME
PRODUCT SPEC
APPLICATION SPEC
SIZE
A1
WEIGHT
SHEETS 3
CAGE CODE
DRAWING NO
RESTRICTED TO
00779
SCALE
SHEET
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
7
8
THIS DRAWING IS UNPUBLISHED.
C
5
4
3
2
RELEASED FOR PUBLICATION
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
SET UP GAUGE
2119599-2
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
COPYRIGHT
6
APPLICATOR STYLE CONVERSION CHART
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2150259 -2
A
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
SERVO LATCH PLATE
2119951-1
1901697-1
8- 2150259 -5
-
-
2- 2150259 -5
A
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
2- 2150259 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
PNEUMATIC FEED
2119950-1
2119792-1
-
2119641-2
-
2063440-2
-
-
-
-
-
-
-
7- 2150259 -7
A
CRIMP TOOLING KIT
-
CONVERT TO
SMART APPLICATOR
-
CRIMP
WIRE
INSUL
SIZE
2.79 mm [.110]
6.35 mm [.250]
APPLICATOR INSTRUCTIONS
408-10390
2161326-1
-
-
-
8- 2150259 -4
-
-
-
-
2168400-7
-
.170-.203 IN [4.32-5.16 mm]
C
- 1 1 1 1
- - - 1 - - - 1 - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 2 - - - - 1 - - 1 - - 4 4 4 4
- - REF - - - - 2 - 1 1 1 1
- REF REF REF REF
- - - 1 - 1 1 1 1
- - - 1 - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 1 - - REF - - - 1 - - 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - 1 1
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 3 3 3 3
- 3 3 3 3
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- - - 1 - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 7 7 7 7
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
TERMINAL
APPLICATION
SPECIFICATION
.000-.160 IN [0.00-4.06 mm]
114-2065
-
-
-
-
-
MAX
TERMINALS APPLIED
TE TERMINAL
63813-1
WIRE
SIZE
12 AWG
14 AWG
16 AWG
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_1_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
2.31+/-0.05 [.091+/-.002]
1.96+/-0.05 [.077+/-.002]
1.73+/-0.05 [.068+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
2.8
6.5
9.0
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
DESCRIPTION
DATE
DWN
APVD
-
F
F
WIRE STRIP LENGTH
LTR
-
RECEPTACLE, FASTIN-FASTON, .312 SERIES
TERMINAL NAME:
P
(QUANTITY 2)
TYPE
TE TERMINAL
TERMINAL DATA:
REVISIONS
DIST
PART NUMBERS REQUIRED
D
APPLICATOR DATA
LOC
1
A
1
1
1
1
1
1
1
2
1
1
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
1
3
3
2
2
2
2
1
1
1
1
1
7
2
2
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
2168400-7
2063440-2
2119740-2
2079383-9
1901697-1
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
455888-3
2119956-2
2-18032-2
2119740-1
2168078-1
2168400-5
2119793-1
992763-5
2168400-4
2168083-8
5018030-2
5018030-1
986965-8
2119792-1
2079383-7
2119645-1
2119957-1
2119644-2
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-3
240825-1
2-22281-3
1752373-4
1901259-6
240641-8
240833-4
690495-3
1-1803000-7
5-690474-1
2-240641-9
238009-1
2-1633961-5
1-455888-5
4-1633305-1
251
250
249
246
244
243
242
240
238
213
186
183
172
166
164
163
153
152
145
144
141
140
139
137
135
133
82
71
70
67
66
64
63
62
57
56
55
54
53
51
41
40
39
38
33
31
29
27
25
24
23
22
20
18
16
11
10
9
8
7
5
4
3
2
1
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS
SHCS, LOW HEAD, RoHS, M4 X 20
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL, EF, AIR
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
PLATE, STRIP HOLD DOWN
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SPACER
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
ITEM
NO
DESCRIPTION
DWN
CHK
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
& 2 of 4)
MATERIAL
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
APVD
NAME
PRODUCT SPEC
APPLICATION SPEC
SIZE
A1
WEIGHT
SHEETS 1
CAGE CODE
DRAWING NO
RESTRICTED TO
00779
SCALE
SHEET
OF
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
6
5
4
3
2
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
LOC
1
REVISIONS
DIST
ALL RIGHTS RESERVED.
P
LTR
DESCRIPTION
DATE
DWN
APVD
251
40
62
38
39
D
FEED TYPE
145
153
246
139
56
7
140
244
243
16
242
238
5
63
D
250
249
166
137
82
163
1
C
172
C
2
51
3
70
4
41
54
55
20
64
A
57
164
33
23
18
67
213
B
B
66
133
135
183
240
REF
CAM POSITION
152
29
33
27
8
141
144
31
9
11
186
53
33
25
22
24
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
CHK
DIMENSIONS:
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
DWN
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
APVD
NAME
PRODUCT SPEC
APPLICATION SPEC
SIZE
A1
WEIGHT
SHEETS 1
CAGE CODE
DRAWING NO
RESTRICTED TO
00779
SCALE
SHEET
OF
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV