8-2150259-5

7 8 THIS DRAWING IS UNPUBLISHED. C ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER WIRE INSUL 3 2 REVISION DESCRIPTION FEED TYPE 2150259 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2150259 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2150259 -6 A NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE - 2150259 -7 A FINE CRIMP HEIGHT ADJUST NONE - APPLICATOR DATA SIZE A CRIMP TOOLING KIT - CONVERT TO SMART APPLICATOR 2119951-1 2161326-1 1901697-1 8- 2150259 -5 - - PNEUMATIC FEED 2119950-1 2119792-1 - 2119641-1 - 2063440-2 - - - - - - - - - - - - - 8- 2150259 -4 - - - - - - 2168400-7 TE TERMINAL - INSULATION DIAMETER RANGE .170-.203 IN [4.32-5.16 mm] TERMINAL APPLICATION SPECIFICATION .000-.160 IN [0.00-4.06 mm] 114-2065 - - - - - - - 1 - - 1 - 1 1 - - - - 1 - - - - 1 - - - - 1 - 1 - 1 1 - 1 - 1 1 - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 2 2 - - - - 1 - - 1 1 - - REF REF - - - - 2 - 1 1 1 1 - REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - - 1 - 2 2 2 2 - 2 2 2 2 - 1 - 1 1 - 3 - 3 3 - 1 1 1 1 - 3 3 3 3 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - - - - 1 - 1 1 1 1 - 1 - 1 1 - 1 1 1 1 - 1 - 1 1 - 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 - 7 7 7 7 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 4 4 4 4 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - - MAX - TERMINALS APPLIED TE TERMINAL 63813-1 WIRE SIZE 12 AWG 14 AWG 16 AWG TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_1_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.31+/-0.05 [.091+/-.002] 1.96+/-0.05 [.077+/-.002] 1.73+/-0.05 [.068+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 2.8 6.5 9.0 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. B LTR DESCRIPTION DATE DWN APVD - TE CRIMP SPECIFICATION WIRE STRIP LENGTH P - RECEPTACLE, FASTIN-FASTON, .312 SERIES TERMINAL NAME: REVISIONS DIST (QUANTITY 2) TYPE 6.35 mm [.250] LOC 1 PART NUMBERS REQUIRED F F 2.79 mm [.110] TERMINAL DATA: SET UP GAUGE 2119599-2 APPLICATOR STYLE CONVERSION CHART PART NUMBER APPLICATOR INSTRUCTIONS 408-10390 C 4 ALL RIGHTS RESERVED. 7- 2150259 -7 D CRIMP 5 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 6 A 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 2 1 3 1 3 2 2 2 2 1 1 1 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 2119082-9 2079764-1 2119083-1 2168400-7 2063440-2 2119740-2 1901697-1 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-3 2119956-2 2-18032-2 2119740-1 2168078-1 2168400-5 2119793-1 992763-5 2079383-4 2168400-4 2168083-8 5018030-2 5018030-1 986965-8 2119792-1 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-3 240825-1 2-22281-3 1752373-4 1901259-6 1-2079383-1 240641-8 240833-4 690495-3 1-1803000-7 5-690474-1 2-240641-9 238009-1 2-1633961-5 1-455888-5 4-1633305-1 260 252 250 249 248 247 246 245 244 243 242 240 238 213 183 172 166 164 163 137 135 133 82 71 70 67 66 64 63 62 60 57 56 55 54 53 51 46 44 41 40 39 38 37 35 33 31 29 27 25 24 23 22 20 18 17 16 11 10 9 8 7 5 4 3 2 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS SHCS, LOW HEAD, RoHS, M4 X 20 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL, EF, AIR APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO ITEM NO DESCRIPTION DWN CHK DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL TOLERANCES UNLESS OTHERWISE SPECIFIED: 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH APVD NAME PRODUCT SPEC APPLICATION SPEC SIZE A1 WEIGHT SHEETS 3 CAGE CODE DRAWING NO RESTRICTED TO 00779 SCALE SHEET OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 6 5 4 3 2 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. LOC 1 REVISIONS DIST ALL RIGHTS RESERVED. P LTR DESCRIPTION DATE DWN APVD 37 40 62 38 D D 39 247 260 246 252 245 35 243 56 7 44 244 16 5 242 238 166 250 249 63 82 137 1 163 172 2 C C 3 70 4 41 51 54 55 20 64 A 164 57 33 23 18 67 213 B B 66 133 CAM POSITION 135 183 240 REF 248 49 29 33 27 8 46 60 31 9 11 17 53 33 25 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DWN CHK DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL TOLERANCES UNLESS OTHERWISE SPECIFIED: 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH APVD NAME PRODUCT SPEC APPLICATION SPEC SIZE A1 WEIGHT SHEETS 3 CAGE CODE DRAWING NO RESTRICTED TO 00779 SCALE SHEET OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV 7 8 THIS DRAWING IS UNPUBLISHED. C 5 4 3 2 RELEASED FOR PUBLICATION PACIFIC VERSION TERMINATOR INTERFACE ADAPTER SET UP GAUGE 2119599-2 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 6 APPLICATOR STYLE CONVERSION CHART PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2150259 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150259 -5 - - 2- 2150259 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2150259 -7 A FINE CRIMP HEIGHT ADJUST NONE PNEUMATIC FEED 2119950-1 2119792-1 - 2119641-2 - 2063440-2 - - - - - - - 7- 2150259 -7 A CRIMP TOOLING KIT - CONVERT TO SMART APPLICATOR - CRIMP WIRE INSUL SIZE 2.79 mm [.110] 6.35 mm [.250] APPLICATOR INSTRUCTIONS 408-10390 2161326-1 - - - 8- 2150259 -4 - - - - 2168400-7 - .170-.203 IN [4.32-5.16 mm] C - 1 1 1 1 - - - 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 2 - - - - 1 - - 1 - - 4 4 4 4 - - REF - - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 3 3 3 3 - 3 3 3 3 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 7 7 7 7 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 TE CRIMP SPECIFICATION INSULATION DIAMETER RANGE TERMINAL APPLICATION SPECIFICATION .000-.160 IN [0.00-4.06 mm] 114-2065 - - - - - MAX TERMINALS APPLIED TE TERMINAL 63813-1 WIRE SIZE 12 AWG 14 AWG 16 AWG TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_1_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.31+/-0.05 [.091+/-.002] 1.96+/-0.05 [.077+/-.002] 1.73+/-0.05 [.068+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 2.8 6.5 9.0 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. B DESCRIPTION DATE DWN APVD - F F WIRE STRIP LENGTH LTR - RECEPTACLE, FASTIN-FASTON, .312 SERIES TERMINAL NAME: P (QUANTITY 2) TYPE TE TERMINAL TERMINAL DATA: REVISIONS DIST PART NUMBERS REQUIRED D APPLICATOR DATA LOC 1 A 1 1 1 1 1 1 1 2 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 3 3 2 2 2 2 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 2168400-7 2063440-2 2119740-2 2079383-9 1901697-1 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-3 2119956-2 2-18032-2 2119740-1 2168078-1 2168400-5 2119793-1 992763-5 2168400-4 2168083-8 5018030-2 5018030-1 986965-8 2119792-1 2079383-7 2119645-1 2119957-1 2119644-2 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-3 240825-1 2-22281-3 1752373-4 1901259-6 240641-8 240833-4 690495-3 1-1803000-7 5-690474-1 2-240641-9 238009-1 2-1633961-5 1-455888-5 4-1633305-1 251 250 249 246 244 243 242 240 238 213 186 183 172 166 164 163 153 152 145 144 141 140 139 137 135 133 82 71 70 67 66 64 63 62 57 56 55 54 53 51 41 40 39 38 33 31 29 27 25 24 23 22 20 18 16 11 10 9 8 7 5 4 3 2 1 FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS SHCS, LOW HEAD, RoHS, M4 X 20 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL, EF, AIR SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO ITEM NO DESCRIPTION DWN CHK DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 & 2 of 4) MATERIAL TOLERANCES UNLESS OTHERWISE SPECIFIED: 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH APVD NAME PRODUCT SPEC APPLICATION SPEC SIZE A1 WEIGHT SHEETS 1 CAGE CODE DRAWING NO RESTRICTED TO 00779 SCALE SHEET OF & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 6 5 4 3 2 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. LOC 1 REVISIONS DIST ALL RIGHTS RESERVED. P LTR DESCRIPTION DATE DWN APVD 251 40 62 38 39 D FEED TYPE 145 153 246 139 56 7 140 244 243 16 242 238 5 63 D 250 249 166 137 82 163 1 C 172 C 2 51 3 70 4 41 54 55 20 64 A 57 164 33 23 18 67 213 B B 66 133 135 183 240 REF CAM POSITION 152 29 33 27 8 141 144 31 9 11 186 53 33 25 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 CHK DIMENSIONS: & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 DWN TOLERANCES UNLESS OTHERWISE SPECIFIED: 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH APVD NAME PRODUCT SPEC APPLICATION SPEC SIZE A1 WEIGHT SHEETS 1 CAGE CODE DRAWING NO RESTRICTED TO 00779 SCALE SHEET OF & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV