8-2150262-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 DESCRIPTION FEED TYPE 2150262 -2 C FINE CRIMP HEIGHT ADJUST 7-2150262-2 C PNEUMATIC AND CRIMP TOOLING KIT 7- 2150262 -7 B CRIMP TOOLING KIT A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC DESCRIPTION DATE DWN APVD 1 DEVELOPMENT 21JUN2012 YY SX A RELEASED 30AUG2012 YY SX B ECR-18-012143 31JUL2018 MZ KZ C ECR-22-153175 20SEP2022 LG TE PNEUMATIC - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.79 mm [.110] 3.94 mm [.155] APPLICATOR INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TERMINAL NAME: TE CRIMP SPECIFICATION RECEPTACLE,CLUSTER PIN AMPLIVAR, .090 DIA, 1600-4800 CMA WIRE STRIP LENGTH n 6.35-7.11 mm [.250-.280 IN] C TERMINAL APPLICATION SPECIFICATION 114-2019 - TERMINALS APPLIED TE TERMINAL 1742964-1 WIRE SIZE 15 MAG 18 MAG 5 - - - 3 C1__DWG_PN_2_0 2385525-1 C1__DWG_PN_1_1 1.91-3.18 mm [.075-.125 IN] 8 TE TERMINAL C1__DWG_PN_1_0 TE TERMINAL W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.88+/-0.05 [.074+/-.002] 1.68+/-0.05 [.066+/-.002] 1.47+/-0.05 [.058+/-.002] C1__DWG_PN_3_0 TE TERMINAL CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] 7 13.5 MAG 8 INSULATION DIAMETER RANGE W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 C1__DWG_PN_4_0 4 8.8 11.0 12.1 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 6 B 1 2 RECOMMENDED SPARE PARTS. REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6 FEED TERMINAL OFF OF RECEPTACLE. 7 RECOMMENDED SET-UP WIRE FOR QUALIFICATION ONLY AT THE FACTORY. 8 REFER TO APPLICATION SPECIFICATION FOR ADDITIONAL WIRE CRIMP HEIGHTS. 9. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 A 1 1 1 1 1 1 1 2119641-1 2119082-9 2079764-1 2119083-1 2844940-3 1-18028-0 994970-2 455888-7 1803607-4 2-18032-2 2119740-1 2168078-1 2168083-2 5-18022-5 2168400-4 1-2168083-0 5018030-1 986965-8 2063961-1 18023-9 2119655-5 1803517-1 1803602-2 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-1 1901259-3 1-2079383-1 217573-3 1752360-1 240644-1 690482-3 819517-4 1-2217206-3 4-240641-8 238011-2 3-2119582-6 455888-3 819516-8 1 1 1 1 1 1 1 1 REF REF 1 1 1 1 1 1 2 2 2 2 1 1 1 1 4 4 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 8 8 2 2 2 2 1 1 2 2 1 1 2 2 1 1 2 2 4 4 1 1 1 1 1 1 - - 1 1 1 2 1 1 1 1 1 1 1 2 1 1 2 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 21JUN2012 CHK 21JUN2012 APVD 21JUN2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 238 192 164 82 71 70 67 66 60 59 57 56 54 53 51 49 46 44 41 33 31 29 27 25 24 22 20 18 17 15 13 11 10 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 COUNTER, MAGNETIC SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 40) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) TOOL, SIZING SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150262 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 44 43.9 DATE DWN APVD - - - REF FEED TYPE 0.05 D D 56 5 0.4 REF 7 15 0.1 44 REF 243 REF 3 2 1 2 PNEUMATIC 7 244 15 5 242 RAM AND HOLDDOWN SET-UP 238 A 82 1 C 1 59 SEE DETAIL A C 2 3 1 51 6 4 25 192 41 FEED SPRING SETTING POSITION 70 54 20 2 A 164 57 DETAIL A 33 18 67 B B 66 CAM POSITION 30mm STROKE 29 33 27 8 1 60 46 31 13 9 1 11 1 17 53 33 22 24 248 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 21JUN2012 CHK 21JUN2012 APVD 21JUN2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150262 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2150262 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2150262 -7 B CRIMP TOOLING KIT - A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.79 mm [.110] 3.94 mm [.155] APPLICATOR INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TERMINAL NAME: TE CRIMP SPECIFICATION RECEPTACLE,CLUSTER PIN AMPLIVAR, .090 DIA, 1600-4800 CMA WIRE STRIP LENGTH n 6.35-7.11 mm [.250-.280 IN] C TERMINAL APPLICATION SPECIFICATION 114-2019 - TERMINALS APPLIED TE TERMINAL 1742964-1 WIRE SIZE 15 MAG 18 MAG 5 C1__DWG_PN_2_0 2385525-1 C1__DWG_PN_1_1 1.91-3.18 mm [.075-.125 IN] - - - - TE TERMINAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.88+/-0.05 [.074+/-.002] 1.68+/-0.05 [.066+/-.002] 1.47+/-0.05 [.058+/-.002] TE TERMINAL CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 - 1 - 1 - 1 - 1 - 1 - 4 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 2 - 1 - 4 - 2 - 2 - 2 - 1 - 1 - 1 - 8 - 2 - 2 - 1 - 2 - 1 - 2 - 1 - 2 - 1 - 1 - 1 - - 1 1 1 - 1 - 1 - 1 1 1 - 1 1 1 3 8 TE TERMINAL C1__DWG_PN_1_0 7 13.5 MAG 8 INSULATION DIAMETER RANGE C1__DWG_PN_4_0 4 8.8 11.0 12.1 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 6 B 1 2 RECOMMENDED SPARE PARTS. REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6 FEED TERMINAL OFF OF RECEPTACLE. 7 RECOMMENDED SET-UP WIRE FOR QUALIFICATION ONLY AT THE FACTORY. 8 REFER TO APPLICATION SPECIFICATION FOR ADDITIONAL WIRE CRIMP HEIGHTS. 9. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. A 1 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 2119082-9 2079764-1 2119083-1 2844940-3 1-18028-0 2079383-9 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 455888-7 1803607-4 2-18032-2 2119740-1 2168078-1 5-18022-5 2168400-4 1-2168083-0 5018030-1 986965-8 2063961-1 18023-9 1803602-2 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-1 1901259-3 217573-3 1752360-1 240644-1 690482-3 819517-4 1-2217206-3 4-240641-8 238011-2 3-2119582-6 455888-3 819516-8 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 21JUN2012 CHK 21JUN2012 APVD 21JUN2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 238 192 186 164 152 144 141 140 82 71 70 67 66 59 57 56 54 53 51 49 41 33 31 29 27 25 24 22 20 18 15 13 11 10 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 40) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP TOOL, SIZING SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150262 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 34.87 140 0.05 DATE DWN APVD - - - FEED TYPE REF D D PNEUMATIC 0.4 5 REF 15 7 0.1 140 REF 1 2 7 244 243 REF 3 RAM AND HOLDDOWN SET-UP 2 238 56 15 242 A 5 59 SEE DETAIL A 82 1 C 51 1 6 C 2 3 4 FEED SPRING SETTING POSITION 1 25 192 41 70 54 DETAIL A 20 A 2 57 33 164 18 67 B B 66 CAM POSITION 30mm STROKE 29 152 33 27 8 1 144 141 31 13 9 1 11 1 186 53 33 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 21JUN2012 CHK 21JUN2012 APVD 21JUN2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150262 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C