8-2150275-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-2 ALL RIGHTS RESERVED. PART NUMBER REVISION 2150275 -2 DESCRIPTION A 2150275 -5 2150275 -6 A NON-CRIMP HEIGHT ADJUST 2150275 -7 A FINE CRIMP HEIGHT ADJUST CONVERT TO - PNEUMATIC SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 7- 2150275 -7 D 6 4 SERVO LATCH PLATE SMART APPLICATOR 4 SERVO LATCH PLATE 11 NONE CRIMP TOOLING KIT - PNEUMATIC FEED - - - CRIMP WIRE INSUL SIZE - - 2119951-1 - 1901697-1 2161326-1 8- 2150275 -5 - - 8- 2150275 -4 - 2119950-1 - 2119792-1 - - - - - - - - - - - - - - 2119641-1 - - - - - - - APPL INSTRUCTIONS 408-10390 G&H LEAR TERMINAL TERMINAL DATA: - - 2168400-7 - (QUANTITY 2) - - 2063440-2 - - 6 - G&H LEAR CRIMP SPECIFICATION CLAW TERMINAL RING TYPE TERMINAL NAME: WIRE STRIP LENGTH n 3.00-6.00 mm [.118-.236 IN] C TERMINAL APPLICATION SPECIFICATION LEAR DATA SHT 25217 - TERMINALS APPLIED TE TERMINAL 1572907-1 1572907-2 1572907-3 1572907-4 1572907-5 1572907-6 1572907-7 1572907-8 1572907-9 1-1572907-0 25215.123.011 25215.213.011 C1__DWG_PN_1_1 C1__DWG_PN_1_2 25215.212.179 C1__DWG_PN_1_3 25215.213.004 25215.122.323 C1__DWG_PN_1_4 C1__DWG_PN_1_5 25215.123.014 25215.123.322 C1__DWG_PN_1_6 C1__DWG_PN_1_7 25215.122.321 C1__DWG_PN_1_8 25215.123.009 25215.411.131 C1__DWG_PN_1_9 C1__DWG_PN_1_10 2.20-3.00 mm [.087-.118 IN] - - - 6 C1__DWG_PN_2_0 TE TERMINAL 1949279-1 1949279-2 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_3_3 1949279-4 1949279-5 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_3_4 C1__DWG_PN_3_5 1949279-6 1949279-7 C1__DWG_PN_2_6 C1__DWG_PN_2_7 C1__DWG_PN_3_6 C1__DWG_PN_3_7 1949279-8 C1__DWG_PN_2_8 C1__DWG_PN_2_10 C1__DWG_PN_3_1 1949279-3 C1__DWG_PN_2_3 C1__DWG_PN_2_9 C1__DWG_PN_3_0 C1__DWG_PN_3_8 1949279-9 1-1949279-0 C1__DWG_PN_3_9 C1__DWG_PN_3_10 1-1949279-1 C1__DWG_PN_3_11 1-1949279-2 WIRE SIZE 1.00mm²+1.50mm² 2.50mm2 0.75mm²+0.75mm² 1.50mm2 B W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 2.40+/-0.05 [.094+/-.002] 2.40+/-0.05 [.094+/-.002] 2.25+/-0.05 [.089+/-.002] 2.20+/-0.05 [.087+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY C1__DWG_PN_3_12 G&H LEAR TERMINAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 C1__DWG_PN_4_0 25217.212.179 25217.213.011 C1__DWG_PN_4_1 C1__DWG_PN_4_2 25217.213.004 C1__DWG_PN_4_3 25217.213.320 25217.123.041 C1__DWG_PN_4_4 C1__DWG_PN_4_5 25217.123.014 25217.123.011 C1__DWG_PN_4_6 C1__DWG_PN_4_7 25217.123.322 C1__DWG_PN_4_8 25217.123.178 25217.123.009 C1__DWG_PN_4_9 C1__DWG_PN_4_10 25217.123.321 C1__DWG_PN_4_11 25217.411.131 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 12 10 G&H LEAR TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_4_12 9 12.4 12.4 W1__FA_SETTING_2 13.9 W1__FA_SETTING_3 14.4 6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_1 W1__FA_SETTING_4 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150275 -4 2150275 -5 2150275 -6 1 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 A 9 10 11 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 ,180 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 & 242. 180 1 & 242. - 1 - 1 - 1 - 1 1 1 -77 -7 -6 -5 -2 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI PART NO DESCRIPTION 260 252 250 249 ITEM NO 1 1 APPLICATOR APPLIES FLRY TYPE INSULATIONG. FOR DOUBLE WIRE APPS. INSULATION RANGE IS 2 X 2.20mm MAX AMP 4805 REV 31MAR2000 LTR DIMENSIONS: mm & 4 of 4) 2119641-1 2119798-1 1-22279-3 2119759-1 2119082-8 2079764-1 2119083-1 2168400-7 2063440-2 2119740-2 1901697-1 1752354-2 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-4 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2168400-5 2119793-1 992763-5 2079383-4 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 18023-9 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-1 240825-4 2-22281-3 1752373-4 1901259-7 1-2079383-1 5-240641-2 1752360-1 240644-1 690482-4 4-1803000-2 690474-4 240641-3 238009-1 5-2119785-1 1-455888-2 1-456410-2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 3 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - - - 1 - 1 - 1 1 - 1 - 1 1 - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 2 2 - - - - 1 - - 1 1 - - REF REF - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - 2 - 1 1 1 1 - REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - - 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 3 - 3 3 - 1 1 1 1 - 3 3 3 3 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - - 1 - - - - 1 - 1 1 1 1 - 1 - 1 1 - 1 1 1 1 - 1 - 1 1 - 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 - 7 7 7 7 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 4 4 4 4 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT P DESCRIPTION DATE RELEASE DWN APVD XZ 12FEB2014 TE - F OV 4.32 mm [.170] 66 PART NUMBERS REQUIRED TYPE 3.30 mm [.130] A REVISIONS DIST A 6 APPLICATOR DATA LOC 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 17JAN2014 CHK 17JAN2014 APVD 17JAN2014 X.ZHAO L.ZHANG T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 247 246 245 244 243 242 240 238 213 183 180 177 176 175 174 172 166 164 163 137 135 133 82 71 70 67 66 65 64 63 62 60 57 56 55 54 53 52 51 49 46 44 41 40 39 38 37 35 33 31 29 27 25 24 23 22 20 18 17 16 13 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150275 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 37 6 40 44 245 REF FEED TYPE 62 6 38 D D 39 247 260 246 252 7 245 35 7 44 50 REF 18.86 [ 0.742 ] 243 6 HOLDDOWN SET-UP 2 244 2 2 1 2 56 PNEUMATIC 7 2 16 238 5 166 242 8 249 177 2 250 A 63 137 163 82 1 C 1 172 2 3 C 51 1 176 2 2 4 41 70 175 54 174 2 SERVO LATCH PLATE 55 52 65 6 10 180 2 A 164 20 64 57 33 23 67 213 B 18 B 66 SERVO FEEDER NOT INCLUDED A 133 240 135 183 4 REF CAM POSITION 30mm STROKE 248 29 33 27 8 1 46 60 31 13 9 1 11 1 17 53 33 25 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 17JAN2014 CHK 17JAN2014 APVD 17JAN2014 X.ZHAO L.ZHANG T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150275 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 4 3 2 20 SET UP GAUGE 2119599-2 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2150275 -2 DESCRIPTION A 2- 2150275 -5 FINE CRIMP HEIGHT ADJUST A 2- 2150275 -7 PNEUMATIC SERVO LATCH PLATE 4 FINE CRIMP HEIGHT ADJUST A 7- 2150275 -7 FEED TYPE FINE CRIMP HEIGHT ADJUST A NONE CRIMP TOOLING KIT - APPLICATOR STYLE CONVERSION CHART CONVERT TO - SERVO LATCH PLATE SMART APPLICATOR - PNEUMATIC FEED - - WIRE INSUL SIZE - 2119951-1 2161326-1 - 2119950-1 - - - 1901697-1 8- 2150275 -5 - 8- 2150275 -4 - - 2119792-1 - - - - - 2119641-2 - - - - - - - 4.32 mm [.170] APPL INSTRUCTIONS 408-10390 - 2168400-7 - - (QUANTITY 2) - - 2063440-2 - 6 - TYPE G&H LEAR TERMINAL TERMINAL DATA: G&H LEAR CRIMP SPECIFICATION CLAW TERMINAL RING TYPE TERMINAL NAME: WIRE STRIP LENGTH n 3.00-6.00 mm [.118-.236 IN] C TERMINAL APPLICATION SPECIFICATION LEAR DATA SHT 25217 - TERMINALS APPLIED TE TERMINAL 1572907-1 1572907-2 1572907-3 1572907-4 1572907-5 1572907-6 1572907-7 1572907-8 1572907-9 1-1572907-0 25215.123.011 25215.213.011 C1__DWG_PN_1_1 C1__DWG_PN_1_2 25215.212.179 C1__DWG_PN_1_3 25215.213.004 25215.122.323 C1__DWG_PN_1_4 C1__DWG_PN_1_5 25215.123.014 C1__DWG_PN_1_6 25215.123.322 25215.122.321 C1__DWG_PN_1_7 C1__DWG_PN_1_8 25215.123.009 C1__DWG_PN_1_9 25215.411.131 C1__DWG_PN_1_10 2.20-3.00 mm [.087-.118 IN] - - - - C1__DWG_PN_2_0 TE TERMINAL 1949279-1 1949279-2 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1949279-3 C1__DWG_PN_2_3 C1__DWG_PN_3_3 1949279-4 1949279-5 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_3_4 C1__DWG_PN_3_5 1949279-6 C1__DWG_PN_2_6 C1__DWG_PN_3_6 1949279-7 1949279-8 C1__DWG_PN_2_7 C1__DWG_PN_2_8 C1__DWG_PN_3_7 C1__DWG_PN_3_8 1949279-9 C1__DWG_PN_2_9 C1__DWG_PN_2_10 C1__DWG_PN_3_0 C1__DWG_PN_3_9 1-1949279-0 1-1949279-1 C1__DWG_PN_3_10 C1__DWG_PN_3_11 1-1949279-2 WIRE SIZE 1.00mm²+1.50mm² 2.50mm2 B 0.75mm²+0.75mm² 1.50mm2 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 2.40+/-0.05 [.094+/-.002] 2.40+/-0.05 [.094+/-.002] 2.25+/-0.05 [.089+/-.002] 2.20+/-0.05 [.087+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY C1__DWG_PN_3_12 G&H LEAR TERMINAL C1__DWG_PN_4_0 25217.212.179 25217.213.011 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. C1__DWG_PN_4_1 C1__DWG_PN_4_2 25217.213.004 C1__DWG_PN_4_3 25217.213.320 25217.123.041 C1__DWG_PN_4_4 C1__DWG_PN_4_5 25217.123.014 C1__DWG_PN_4_6 25217.123.011 25217.123.322 C1__DWG_PN_4_7 C1__DWG_PN_4_8 25217.123.178 C1__DWG_PN_4_9 25217.123.009 25217.123.321 C1__DWG_PN_4_10 C1__DWG_PN_4_11 25217.411.131 C1__DWG_PN_4_12 CRIMP HEIGHT 9 REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 11 10 G&H LEAR TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 12.4 12.4 13.9 14.4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 1 2150275 -4 2150275 -5 1 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62,180 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 A 1 6 9 10 11 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. APPLICATOR APPLIES FLRY TYPE INSULATIONG. FOR DOUBLE WIRE APPS. INSULATION RANGE IS 2 X 2.20mm MAX AMP 4805 REV 31MAR2000 & 242. & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - F OV 3.30 mm [.130] 66 PART NUMBERS REQUIRED 6 CRIMP A REVISIONS DIST - D APPLICATOR DATA LOC 1 - 1 - 1 - 1 1 -77 -27 -25 -22 1 1 2119782-1 2119640-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED DESCRIPTION 1 251 250 1 ITEM NO 1 1 1 1 2 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 3 2 2 2 2 1 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 2079988-1 1-22279-3 2119082-8 2079764-1 2119083-1 2168400-7 2063440-2 2119740-2 2079383-9 1901697-1 1752354-2 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-4 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2168400-5 2119793-1 992763-5 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 18023-9 2079383-7 2119645-1 2119957-1 2119644-2 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-1 240825-4 2-22281-3 1752373-4 1901259-7 5-240641-2 1752360-1 240644-1 690482-4 4-1803000-2 690474-4 240641-3 238009-1 5-2119785-1 1-455888-2 1-456410-2 1 -77 -27 -25 -22 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - 2 - - - 1 - - 1 - 4 4 4 - - REF - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - 2 - 1 1 1 - REF REF REF - - - 1 - 1 1 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - 1 - - REF - - 1 - 1 1 1 - 1 1 1 - 2 2 2 - 1 - 1 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 3 3 3 - 3 3 3 - 2 2 2 - 2 2 2 - 2 2 2 - 2 2 2 - 1 1 1 - - - 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 7 7 7 - 2 2 2 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 1 1 1 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 1 1 1 - 1 1 1 - - - - 1 1 1 1 1 1 1 - 1 1 1 - - - - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 17JAN2014 CHK 17JAN2014 APVD 17JAN2014 X.ZHAO L.ZHANG T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 249 246 244 243 242 240 238 213 186 183 180 177 176 175 174 172 166 164 163 153 152 145 144 141 140 139 137 135 133 82 71 70 67 66 65 64 63 62 57 56 55 54 53 52 51 49 41 40 39 38 33 31 29 27 25 24 23 22 20 18 16 13 11 10 9 8 7 6 5 4 3 2 1 BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150275 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 40 62 6 141 REF FEED TYPE 38 39 D 7 7 145 153 246 139 140 18.86 [ 0.742 ] 50 D 244 REF 243 6 2 166 242 2 2 1 PNEUMATIC 56 7 2 238 16 8 249 5 2 177 HOLDDOWN SET-UP 250 A 63 137 163 82 1 C 172 1 C 51 2 3 2 1 4 2 41 2 176 SERVO LATCH PLATE 70 175 54 174 55 52 65 6 A 180 20 64 10 2 164 57 33 23 18 67 213 B SERVO FEEDER NOT INCLUDED A 66 135 133 4 183 240 B REF CAM POSITION 30mm STROKE 152 29 33 27 8 1 141144 31 13 9 1 11 1 186 53 33 25 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 17JAN2014 CHK 17JAN2014 APVD 17JAN2014 X.ZHAO L.ZHANG T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150275 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A