7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
PART
NUMBER
REVISION
2150282 -2
E
7-2150282-2
E
7- 2150282 -7
A
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
DESCRIPTION
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
B
REVISED ECR-13-013665
29AUG2013
CC
GB
C
ECR-18-019965
21DEC2018
JAH
TE
D
ECR-20-017710
15DEC2020
FZ
TE
E
ECR-22-144048
28JUN2022
ROY
TLE
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
2.79 mm [.110]
3.56 mm [.140]
APPLICATOR INSTRUCTIONS
408-35043
3
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
TERMINAL, RING
TERMINAL NAME:
WIRE STRIP LENGTH
n
.204-.234 IN [5.18-5.94 mm]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
TERMINALS APPLIED
TE TERMINAL
41711
41013
C1__DWG_PN_1_1
WIRE
SIZE
18 AWG OR 0.75mm2
20 AWG OR 0.50mm2
22 AWG OR 0.35mm2
1
2
B
3
4
5
.070-.100 IN [1.78-2.54 mm]
-
-
-
-
5
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
140517
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.96+/-0.05 [.077+/-.002]
1.88+/-0.05 [.074+/-.002]
1.83+/-0.05 [.072+/-.002]
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
8.7
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
9.5
10.0
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
3
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
1
1
1
1
A
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- REF REF
- 1 1
- 1 1
- 1 1
- 2 2
- 1 1
- 1 1
- 2 2
- 1 1
- 1 1
- 1 1
- 4 4
- 2 2
- 2 2
- 2 2
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 8 8
- 2 2
- 2 2
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- 1 1
- 1 1
- 4 4
- 1 1
- 1 1
- 2 2
- 1 1
1 2 1
- 1 1
- 1 1
- 1 1
1 2 1
- 1 1
1 2 1
2119641-1
2119082-9
2079764-1
2119083-1
2844940-4
1-18028-0
6-993111-6
8-22280-7
1752353-2
1901680-2
994970-2
455888-4
2119791-5
1803607-4
2-18032-2
2119943-1
2119740-1
2168078-1
1901681-1
2168083-2
5-18022-5
2168400-4
2-2168083-6
5018030-1
986965-8
1-5018030-0
2063961-9
1752354-1
18023-9
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-5
2-22281-3
1803292-1
1901696-3
1901695-3
1-2079383-1
1752360-1
240644-1
1-240645-0
240642-1
2-1333219-1
9-240651-6
2-240641-6
238011-4
1803018-8
455888-7
1-456408-8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
4
2
2
2
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
4
1
1
2
1
1
1
1
1
1
1
1
-77 -72 -2
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
21AUG2012
CHK
21AUG2012
APVD
21AUG2012
K. STAKEM
G. BAILEY
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
248
244
243
242
238
192
177
176
175
174
164
82
73
71
70
69
67
66
65
60
59
57
56
54
53
52
51
50
49
46
44
41
33
31
29
27
25
24
22
20
19
18
17
13
11
10
9
8
7
5
4
3
2
1
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 18
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
FEED FINGER
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150282
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
E
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
44
43.9
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
REF
0.05
D
D
44
2
1
56
7
243
19.0 # 0.5
3
50
2
244
FEED TYPE
5
242
177
REF
RAM AND HOLDDOWN SET-UP
82
1
1
73
PNEUMATIC
69
2
C
4
3
C
1
2
192
2
41
2
238
25
176
175
70
174
54
52
20
SEE DETAIL A
51
65
3
A
59
50
2
A
164
57
33
FEED SPRING
SETTING POSITION
19
67
18
B
B
66
DETAIL A
CAM POSITION
30mm STROKE
248
49
29
A
33
27
8
1
60
46
31
13
9
1
10
11
1
17
53
33
22
24
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
21AUG2012
CHK
21AUG2012
APVD
21AUG2012
K. STAKEM
G. BAILEY
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150282
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
E
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
REVISION
DESCRIPTION
FEED TYPE
2- 2150282 -2
E
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
A
4
3
2
LOC
PART
NUMBER
7- 2150282 -7
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
CRIMP TOOLING KIT
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
2.79 mm [.110]
3.56 mm [.140]
APPLICATOR INSTRUCTIONS
408-35043
- 1
- 1
- 1
- 1
- 1
- 4
- 1
- 1
- 1
- 1
- REF
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 2
- 1
- 1
- 2
- 1
- 1
- 4
- 2
- 2
- 2
- 1
- 1
- 1
- 1
- 1
- 8
- 2
- 2
- 1
- 2
- 1
- 2
- 1
- 1
- 1
- 1
- 1
- 2
- 1
1 1
- 1
- 1
- 1
1 1
- 1
1 1
3
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
TERMINAL, RING
TERMINAL NAME:
WIRE STRIP LENGTH
n
.204-.234 IN [5.18-5.94 mm]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
TERMINALS APPLIED
TE TERMINAL
41711
41013
C1__DWG_PN_1_1
WIRE
SIZE
18 AWG OR 0.75mm2
20 AWG OR 0.50mm2
22 AWG OR 0.35mm2
1
2
B
3
4
5
.070-.100 IN [1.78-2.54 mm]
-
-
-
-
5
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
140517
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.96+/-0.05 [.077+/-.002]
1.88+/-0.05 [.074+/-.002]
1.83+/-0.05 [.072+/-.002]
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
8.7
9.5
10.0
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
3
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
1
1
1
1
A
2119082-9
2079764-1
2119083-1
2844940-4
1-18028-0
2079383-9
6-993111-6
8-22280-7
1752353-2
1901680-2
994970-2
2119641-2
2168083-8
2119655-6
1803518-1
455888-4
2119791-5
1803607-4
2-18032-2
2119943-1
2119740-1
2168078-1
1901681-1
5-18022-5
2168400-4
2-2168083-6
5018030-1
986965-8
1-5018030-0
2063961-9
1752354-1
18023-9
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-5
2-22281-3
1803292-1
1901696-3
1901695-3
1752360-1
240644-1
1-240645-0
240642-1
2-1333219-1
9-240651-6
2-240641-6
238011-4
1803018-8
455888-7
1-456408-8
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
4
2
2
2
1
1
1
2
1
8
2
2
1
2
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
-77 -22
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
21AUG2012
CHK
21AUG2012
APVD
21AUG2012
K. STAKEM
G. BAILEY
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
244
243
242
238
192
186
177
176
175
174
164
152
144
141
140
82
73
71
70
69
67
66
65
59
57
56
54
53
52
51
50
49
41
33
31
29
27
25
24
22
20
19
18
13
11
10
9
8
7
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 18
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
FEED FINGER
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150282
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
34.87
0.05
140
DATE
DWN
APVD
-
-
-
REF
D
D
1
19.0 # 0.5
50
140
244
REF
3
2
7
2
243
242
56
FEED TYPE
5
177
RAM AND HOLDDOWN SET-UP
82
1
PNEUMATIC
1
73
69
C
C
2
3
4
1
2
192
2
41
2
238
176
25
175
174
59
54
52
SEE DETAIL A
20
51
65
3
A
70
50
A
2
57
33
164
FEED SPRING
SETTING POSITION
19
67
18
B
B
66
DETAIL A
CAM POSITION
30mm STROKE
152
29
33
27
8
1
144
141
31
13
9
1
10
11
1
186
53
33
22
24
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
21AUG2012
CHK
21AUG2012
APVD
21AUG2012
K. STAKEM
G. BAILEY
T. ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150282
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E