8-2150288-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION 3 2 LOC DESCRIPTION FEED TYPE 2150288 -1 2150288 -2 B FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150288-1 B MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150288-2 B 7- 2150288 -7 A B 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE DWN APVD A RELEASED 06MAR2013 RK GB B ECR-19-018033 19NOV2019 TB RK B1 ECR-19-018265 21NOV2019 TB RK PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 1.14 mm [.045] 2.29 mm [.090] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 110 FLG FAST RCPT 26-22 PTPBR TERMINAL NAME: WIRE STRIP LENGTH n 4.24-5.00 mm [.167-.197 IN] C TERMINAL APPLICATION SPECIFICATION 114-2028 - INSULATION DIAMETER RANGE 1.78-2.54 mm [.070-.100 IN] - 3 - - - TERMINALS APPLIED TE TERMINAL 1742968-1 WIRE SIZE 24 AWG 26 AWG 1 B 2 3 4 5 TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_1_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.787+/-0.050 [.031+/-.002] 0.737+/-0.050 [.029+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 9.5 10.0 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 5 4 W1__FA_SETTING_1 W1__FA_SETTING_2 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 5 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. LOCATE FEED FINGER BIASED TOWARDS FRONT STRIP GUIDE TO AVOID BODY OF THE TERMINAL. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 - REF REF REF REF 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 - 1 4 4 4 4 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 2 1 2 1 - 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 8 2 2 2 2 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1 1 - 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 - 1 2 2 1 1 2119641-1 2119082-7 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 994970-2 455888-6 2119791-9 1803607-4 2-18032-2 2119740-1 2168078-1 2168083-2 5-18022-5 2063961-1 2168400-1 2168083-5 5018030-1 986965-8 1-2063961-0 18023-9 2119652-1 2119653-1 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 690455-2 1-2168083-5 1752371-5 22281-7 1803292-4 1803086-1 1803100-1 1-2079383-1 240644-1 2-690482-4 1-1803001-2 1803088-1 3-240641-8 238011-9 7-2119582-3 5-1633664-0 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 4 2 2 2 1 3 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 -77 -72 -71 -2 -1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13DEC2012 CHK 13DEC2012 APVD 13DEC2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 239 238 192 164 82 73 71 70 67 66 60 59 58 57 56 54 53 51 49 48 47 46 44 41 33 31 29 27 25 24 22 20 19 18 17 11 10 9 8 7 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 COUNTER, MAGNETIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 6.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, REAR STRIP GUIDE, FRONT STRIP SCR, BHSC, RoHS (M6 X 12) PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150288 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 44 44.61 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE REF 0.05 MECHANICAL D 1 44 RAM SET-UP 243 3 2 244 239 56 A 7 2 D 59 5 242 58 5 82 1 1 PNEUMATIC 73 C C 3 238 1 4 192 41 A 25 59 70 SEE DETAIL A 54 2 A 164 51 5 20 57 33 FEED SPRING SETTING POSITION 19 67 18 B B 66 DETAIL A CAM POSITIONS 24 30mm STROKE 30mm STROKE 30mm STROKE 22 29 47 A 248 48 33 27 8 1 60 46 31 9 1 11 1 17 53 33 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13DEC2012 CHK 13DEC2012 APVD 13DEC2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150288 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150288 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150288 -7 A CRIMP TOOLING KIT - B 3 2 LOC PART NUMBER 2- 2150288 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 1.14 mm [.045] 2.29 mm [.090] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 110 FLG FAST RCPT 26-22 PTPBR TERMINAL NAME: WIRE STRIP LENGTH n 4.24-5.00 mm [.167-.197 IN] C TERMINAL APPLICATION SPECIFICATION 114-2028 - INSULATION DIAMETER RANGE 3 1.78-2.54 mm [.070-.100 IN] - - - - TERMINALS APPLIED TE TERMINAL 1742968-1 WIRE SIZE 24 AWG 26 AWG TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_1_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.787+/-0.050 [.031+/-.002] 0.737+/-0.050 [.029+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 9.5 10.0 4 W1__FA_SETTING_1 W1__FA_SETTING_2 5 B 1 2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 5 LOCATE FEED FINGER BIASED TOWARDS FRONT STRIP GUIDE TO AVOID BODY OF THE TERMINAL. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 A - 1 1 - 1 1 - 1 1 - - 1 - 1 - 1 1 - 4 4 - REF REF - 1 - 1 1 - - 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - - 1 - 4 4 - 2 2 - 2 2 - 2 2 - 1 - 1 2 - - 1 - 1 1 - 8 8 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 1 1 - 1 1 - - - 1 1 1 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - - 1 1 1 2119082-7 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 2079383-9 994970-2 2119641-2 2168083-8 2119653-2 2119655-6 1803518-1 455888-6 2119791-9 1803607-4 2-18032-2 2119740-1 2168078-1 5-18022-5 2063961-1 2168400-1 2168083-5 5018030-1 986965-8 1-2063961-0 18023-9 2119652-1 1803602-1 1-18028-2 2168083-9 2168083-2 690455-2 1-2168083-5 1752371-5 22281-7 1803292-4 1803086-1 1803100-1 240644-1 2-690482-4 1-1803001-2 1803088-1 3-240641-8 238011-9 7-2119582-3 5-1633664-0 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 2 2 1 4 2 2 2 1 3 1 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13DEC2012 CHK 13DEC2012 APVD 13DEC2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 239 238 192 186 164 152 144 142 141 140 82 73 71 70 67 66 59 58 57 56 54 53 51 49 48 41 33 31 29 27 25 24 22 20 19 18 11 10 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 6.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, REAR STRIP GUIDE, FRONT STRIP PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150288 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - DWN APVD - - - FEED TYPE 140 REF 35.58 DATE 0.05 MECHANICAL D 140 RAM SET-UP 244 1 239 56 A 7 2 D 59 243 5 2 242 3 5 58 82 1 73 PNEUMATIC 1 C C 3 4 238 1 192 41 25 A 59 70 SEE DETAIL A 54 5 20 164 2 A 51 57 33 FEED SPRING SETTING POSITION 19 67 B B 18 66 24 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 48 33 27 8 1 144 141 31 9 1 11 1 186 53 33 22 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 13DEC2012 CHK 13DEC2012 APVD 13DEC2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150288 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1