7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
D
7-2150296-2
D
7- 2150296 -7
A
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2150296 -2
6
DESCRIPTION
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
A
RELEASE
21NOV2012
L.Z
S.X
B
ECR-13-000120
04JAN2012
L.Z
S.X
C
ECR-14-002390
18FEB2014
X.Z
T.E
D
ECR-19-003764
08MAR2019
TB
CT
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
3.56 mm [.140]
4.57 mm [.180]
APPLICATOR INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RINGTONGUE WITH INS SUPPORT
TERMINAL NAME:
WIRE STRIP LENGTH
n
4.80-5.60 mm [.189-.220 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-3118
-
TERMINALS APPLIED
TE TERMINAL
160789-2
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
1.00mm2
B
1
2
160789-3
C1__DWG_PN_1_1
2.54-3.81 mm [.100-.150 IN]
-
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
160789-5
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
2.29+/-0.05 [.090+/-.002]
2.18+/-0.05 [.086+/-.002]
2.06+/-0.05 [.081+/-.002]
1.96+/-0.05 [.077+/-.002]
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
3
6
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
4.4
5.7
7.0
8.0
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
1
1
1
1
1
A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
- REF REF
1
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
4
4
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
8
8
2
2
2
2
1
1
2
2
1
1
2
2
2
2
1
1
1
1
1
1
4
4
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
2119640-1
1803259-1
2119641-1
2119082-9
2079764-1
2119083-1
2063440-2
1-18028-0
21045-3
994970-2
240638-1
3-23627-7
455888-5
1803607-2
2-18032-2
2119740-1
2168078-1
2168083-2
2168400-4
2-2168083-6
5018030-1
986965-8
2119792-2
18023-9
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-1
3-22281-8
18025-2
1803292-1
2-1901696-7
2-1901695-7
1-2079383-1
7-240641-5
240644-1
1-240645-2
240642-1
1333222-8
2-240651-1
1-240641-0
238011-2
2119582-3
1-455888-0
456411-9
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
2
1
4
2
2
2
1
1
1
1
1
8
2
2
1
2
1
2
2
1
1
1
4
1
1
2
1
1
1
1
1
1
1
1
-77 -72 -2
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
10OCT2012
CHK
10OCT2012
APVD
10OCT2012
L.ZHANG
L.ZHANG
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
250
249
248
244
243
242
238
192
172
164
163
137
82
71
70
67
66
60
57
56
54
53
51
49
46
44
41
33
31
29
27
25
24
22
21
20
19
18
17
16
11
10
9
8
7
5
4
3
2
1
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 18
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
WASHER, SPRG LOCK, REG M4
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150296
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
44
D
43.68
DATE
DWN
APVD
-
-
-
REF
D
0.05
44
FEED TYPE
56
2
1
PNEUMATIC
21
7
243
3
RAM SET-UP
2
244
16
5
242
238
250
82
1
2
249
A
1
137
2
C
4
1
163
3
C
172
51
192
41
25
70
54
20
2
A
164
57
33
19
67
18
B
B
66
CAM POSITION
30mm STROKE
29
248
33
27
8
1
60
46
31
9
10
11
1
17
53
33
22
24
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
10OCT2012
CHK
10OCT2012
APVD
10OCT2012
L.ZHANG
L.ZHANG
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150296
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
D
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2150296 -2
D
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
A
3
2
LOC
PART
NUMBER
7- 2150296 -7
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
CRIMP TOOLING KIT
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
3.56 mm [.140]
4.57 mm [.180]
APPLICATOR INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
RINGTONGUE WITH INS SUPPORT
TERMINAL NAME:
WIRE STRIP LENGTH
n
4.80-5.60 mm [.189-.220 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-3118
-
TERMINALS APPLIED
TE TERMINAL
160789-2
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
1.00mm2
B
1
2
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 4
- 2
- REF
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 2
- 1
- 2
- 4
- 2
- 2
- 2
- 1
- 1
- 1
- 8
- 2
- 2
- 1
- 2
- 1
- 2
- 2
- 1
- 1
- 1
- 1
- 1
- 2
- 1
1 1
- 1
- 1
- 1
1 1
- 1
1 1
TE CRIMP SPECIFICATION
160789-3
C1__DWG_PN_1_1
2.54-3.81 mm [.100-.150 IN]
-
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
160789-5
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
2.29+/-0.05 [.090+/-.002]
2.18+/-0.05 [.086+/-.002]
2.06+/-0.05 [.081+/-.002]
1.96+/-0.05 [.077+/-.002]
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
3
6
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
4.4
5.7
7.0
8.0
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
1
1
1
1
1
A
2119640-1
1803259-1
2119082-9
2079764-1
2119083-1
2063440-2
1-18028-0
2079383-9
21045-3
994970-2
240638-1
2119641-2
2168083-8
2119655-6
1803518-1
3-23627-7
455888-5
1803607-2
2-18032-2
2119740-1
2168078-1
2168400-4
2-2168083-6
5018030-1
986965-8
2119792-2
18023-9
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-1
3-22281-8
18025-2
1803292-1
2-1901696-7
2-1901695-7
7-240641-5
240644-1
1-240645-2
240642-1
1333222-8
2-240651-1
1-240641-0
238011-2
2119582-3
1-455888-0
456411-9
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
2
1
2
4
2
2
2
1
1
1
8
2
2
1
2
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
-77 -22
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
10OCT2012
CHK
10OCT2012
APVD
10OCT2012
L.ZHANG
L.ZHANG
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
250
249
244
243
242
238
192
186
172
164
163
152
144
141
140
137
82
71
70
67
66
57
56
54
53
51
49
41
33
31
29
27
25
24
22
21
20
19
18
16
11
10
9
8
7
5
4
3
2
1
PUSH ROD, AIR FEED
BUSHING, FLANGED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 18
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
WASHER, SPRG LOCK, REG M4
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150296
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
D
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
140 REF
34.65
D
0.05
FEED TYPE
56
140
244
2
RAM SET-UP
2
PNEUMATIC
7
243
3
21
1
16
242
5
238
82
1
C
250
249
1
2
A
137
2
1
3
C
163
172
4
192
41
51
25
70
54
20
A
57
2
33
164
19
67
B
18
B
66
CAM POSITION
30mm STROKE
152
29
33
27
8
1
144
141
31
9
10
11
1
186
53
22
33
24
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
10OCT2012
CHK
10OCT2012
APVD
10OCT2012
L.ZHANG
L.ZHANG
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150296
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
D