7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2150300 -2
B
FINE CRIMP HEIGHT ADJUST
7-2150300-2
B
PNEUMATIC AND CRIMP
TOOLING KIT
PNEUMATIC
7- 2150300 -7
A
CRIMP TOOLING KIT
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
DWN
APVD
A
RELEASED
12FEB2013
BW
GB
B
ECR-20-010989
04AUG2020
FZ
TE
PNEUMATIC
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
4.70 mm [.185]
5.50 mm [.217]
APPLICATOR INSTRUCTIONS
408-35043
LEAR TERMINAL
TERMINAL DATA:
RING TYPE CONNECT
TERMINAL NAME:
WIRE STRIP LENGTH
n
6.20-6.80 mm [.244-.268 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
LEAR SPEC
1572446-1
1572446-2
1572446-3
1572446-4
1572446-5
WIRE
SIZE
6.00mm2
4.00mm2
1
2
B
INSULATION DIAMETER RANGE
3.80-5.10 mm [.150-.201 IN]
-
TERMINALS APPLIED
TE TERMINAL
LEAR CRIMP SPECIFICATION
25233.331.011
25233.331.322
C1__DWG_PN_1_1
C1__DWG_PN_1_2
25233.213.004
C1__DWG_PN_1_3
25233.213.320
25233.123.014
C1__DWG_PN_1_4
C1__DWG_PN_1_5
-
-
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
TE TERMINAL
W1__DWG_WGAUGE_2
C1__DWG_PN_3_0
1572446-6
1572446-7
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1572446-8
C1__DWG_PN_3_3
1572446-9
1-1572446-0
3.10+0.1/-0.05[.122+.004/-.002]
2.85+0.1/-0.05[.112+.004/-.002]
C1__DWG_PN_3_4
C1__DWG_PN_3_5
LEAR TERMINAL
C1__DWG_PN_4_2
C1__DWG_PN_4_3
25233.212.179
25233.213.011
8.1
10.8
C1__DWG_PN_4_4
C1__DWG_PN_4_5
4
W1__FA_SETTING_1
W1__FA_SETTING_2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
C1__DWG_PN_4_1
25233.123.009
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
C1__DWG_PN_4_0
25233.123.011
25233.123.322
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
3
6
LEAR TERMINAL
C1__DWG_PN_1_0
-
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
1
A
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- REF REF
- 1 1
- 1 1
- 1 1
- 2 2
- 1 1
- 1 1
- 2 2
- 1 1
- 1 1
- 4 4
- 2 2
- 2 2
- 2 2
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 8 8
- 2 2
- 2 2
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- 1 1
- 1 1
- 4 4
- 1 1
- 1 1
- - - 1 1
1 2 1
- 1 1
- - - 1 1
- 1 1
1 2 1
- 1 1
1 2 1
455888-3
2119641-1
2119082-9
2079764-1
2119083-1
2844940-4
1-18028-0
994970-2
455888-6
2119791-5
1803607-4
2-18032-2
2119943-1
2119740-1
2168078-1
2168083-2
5-18022-5
2168400-4
2168083-9
5018030-1
986965-8
2063961-1
18023-9
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-5
2-22281-3
1803292-4
1-1901696-0
1-1901695-0
1-2079383-1
2-240641-5
240644-1
690482-4
2-1803000-4
1-2217206-2
2-240641-7
1-238011-4
6-1633961-0
455888-3
4-1633664-8
-77 -72 -2
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
05DEC2012
CHK
05DEC2012
APVD
05DEC2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
261
248
244
243
242
238
192
164
82
73
71
70
69
67
66
60
59
57
56
54
53
51
49
46
44
41
33
31
29
27
25
24
22
20
19
18
17
16
11
10
9
8
7
6
5
4
3
2
1
SPACER, CRIMPER
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
COUNTER, MAGNETIC
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 20
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150300
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
42.98
44
0.05
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
FEED TYPE
REF
D
D
56
PNEUMATIC
1
44
243
RAM SET-UP
3
2
7
2
238
16
244
5
242
A
59
82
1
69
C
73
261
SEE DETAIL A
51
1
C
2
3
4
25
1
FEED SPRING
SETTING POSITION
70
192
54
41
20
A
164
DETAIL A
2
57
33
19
67
18
B
B
66
CAM POSITION
30mm STROKE
29
248
33
27
8
1
46
60
31
9
1
11
1
17
53
33
22
24
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
05DEC2012
CHK
05DEC2012
APVD
05DEC2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150300
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2150300 -2
B
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
7- 2150300 -7
A
CRIMP TOOLING KIT
-
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
4.70 mm [.185]
5.50 mm [.217]
APPLICATOR INSTRUCTIONS
408-35043
LEAR TERMINAL
TERMINAL DATA:
RING TYPE CONNECT
TERMINAL NAME:
WIRE STRIP LENGTH
n
6.20-6.80 mm [.244-.268 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
LEAR SPEC
1572446-1
1572446-2
1572446-3
1572446-4
1572446-5
WIRE
SIZE
6.00mm2
4.00mm2
3.80-5.10 mm [.150-.201 IN]
25233.331.011
25233.331.322
C1__DWG_PN_1_1
C1__DWG_PN_1_2
25233.213.004
C1__DWG_PN_1_3
25233.213.320
25233.123.014
C1__DWG_PN_1_4
C1__DWG_PN_1_5
-
-
-
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
TE TERMINAL
1572446-6
1572446-7
C1__DWG_PN_3_2
1572446-8
C1__DWG_PN_3_3
1572446-9
1-1572446-0
W1__DWG_WGAUGE_2
3.10+0.1/-0.05[.122+.004/-.002]
2.85+0.1/-0.05[.112+.004/-.002]
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_4
C1__DWG_PN_3_5
LEAR TERMINAL
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
C1__DWG_PN_4_0
25233.123.011
25233.123.322
C1__DWG_PN_4_1
C1__DWG_PN_4_2
25233.123.009
C1__DWG_PN_4_3
25233.212.179
25233.213.011
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
3
6
LEAR TERMINAL
C1__DWG_PN_1_0
- 1
- 1
- 1
- 1
- 1
- 1
- 4
- REF
- 1
- 1
- 1
- 1
- 1
- 1
- 1
- 2
- 1
- 1
- 2
- 1
- 4
- 2
- 2
- 2
- 1
- 1
- 1
- 8
- 2
- 2
- 1
- 2
- 1
- 2
- 1
- 1
- 1
- 1
- 1
- - 1
1 1
- 1
- - 1
- 1
1 1
- 1
1 1
INSULATION DIAMETER RANGE
-
TERMINALS APPLIED
TE TERMINAL
LEAR CRIMP SPECIFICATION
8.1
10.8
C1__DWG_PN_4_4
C1__DWG_PN_4_5
4
W1__FA_SETTING_1
W1__FA_SETTING_2
B
1
2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
1
A
455888-3
2119082-9
2079764-1
2119083-1
2844940-4
1-18028-0
2079383-9
994970-2
2119641-2
2168083-8
2119655-6
1803518-1
455888-6
2119791-5
1803607-4
2-18032-2
2119943-1
2119740-1
2168078-1
5-18022-5
2168400-4
2168083-9
5018030-1
986965-8
2063961-1
18023-9
1803602-1
1-18028-2
2168083-9
2168083-2
240639-1
1-2168083-5
1752371-5
2-22281-3
1803292-4
1-1901696-0
1-1901695-0
2-240641-5
240644-1
690482-4
2-1803000-4
1-2217206-2
2-240641-7
1-238011-4
6-1633961-0
455888-3
4-1633664-8
-77 -22
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
05DEC2012
CHK
05DEC2012
APVD
05DEC2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
261
244
243
242
238
192
186
164
152
144
141
140
82
73
71
70
69
67
66
59
57
56
54
53
51
49
41
33
31
29
27
25
24
22
20
19
18
16
11
10
9
8
7
6
5
4
3
2
1
SPACER, CRIMPER
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 20
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150300
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
33.95
0.05
140 REF
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
FEED TYPE
D
D
PNEUMATIC
RAM SET-UP
140
244
1
3
238
7
2
243
2
56
16
242
5
A
59
SEE DETAIL A
51
82
C
69
73
261
1
1
C
3
4
FEED SPRING
SETTING POSITION
25
2
1
70
192
54
41
DETAIL A
20
A
2
57
33
164
19
67
18
B
B
66
CAM POSITION
30mm STROKE
152
29
33
27
8
1
141
140
31
9
1
11
1
186
53
33
22
24
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
05DEC2012
CHK
05DEC2012
APVD
05DEC2012
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150300
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B