8-2150321-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION 2150321 -2 D 7-2150321-2 D 7- 2150321 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD A RELEASED 30APR2013 RK GB B ECR-17-005419 13APR2017 TB TE C ECR-18-017030 28OCT2018 TB CT D ECR-21-120357 09NOV2021 JWC TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 4.57 mm [.180] 7.62 mm [.300] APPLICATOR INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION .375 SERIES FASTIN-FASTON RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH INSULATION DIAMETER RANGE 6.22-6.99 mm [.245-.275 IN] C TERMINAL APPLICATION SPECIFICATION 114-20021 - TERMINALS APPLIED TE TERMINAL 280755-2 WIRE SIZE 10.00mm2 6.0+2.5 or 8.50mm2 8.00mm2 6.00mm2 B 1 5.08-6.99 mm [.200-.275 IN] 280755-4 C1__DWG_PN_1_1 - - - 5 TE TERMINAL C1__DWG_PN_1_0 - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 281091-2 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 3.63+/-0.05 [.143+/-.002] 3.51+/-0.05 [.138+/-.002] 3.43+/-0.05 [.135+/-.002] 3.23+/-0.05 [.127+/-.002] TE TERMINAL CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.9 6.3 7.4 8.6 RECOMMENDED SPARE PARTS 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 C1__DWG_PN_4_0 C1__DWG_PN_3_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 4 W1__FA_SETTING_1 W1__FA_SETTING_2 3 W1__FA_SETTING_3 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1 2 2 1 1 1 1 3 3 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 7 2 2 2 2 1 1 2 2 1 1 1 1 2 2 1 1 2 2 4 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2119641-1 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 455888-6 2119791-5 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 1901681-9 2168400-8 2168083-2 5-18022-5 2168400-4 2168083-8 5018030-1 986965-8 1-5018030-0 2063961-1 1-1752354-6 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 690455-1 1-2168083-5 1-1752371-4 240825-5 22281-7 1803292-4 1901259-7 1-2079383-1 4-240641-7 1752360-1 1-240833-3 5-690482-4 1333223-3 2217206-4 1-240641-6 3-238011-1 2-1633961-2 1-455888-2 456428-3 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 25MAR2013 CHK 25MAR2013 APVD 25MAR2013 L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN K.HUANG 248 244 243 242 238 192 177 176 175 174 164 82 73 71 70 69 67 66 65 64 60 59 57 56 54 53 52 51 50 49 46 44 41 33 31 29 27 25 24 23 22 20 18 17 16 13 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150321 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 42.98 44 0.05 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - REF D 19.0 D FEED TYPE 0.5 44 56 2 1 7 50 243 REF 3 RAM AND HOLD DOWN SET-UP 2 PNEUMATIC 16 244 5 177 242 238 82 1 73 A 59 1 69 C SEE DETAIL A C 2 3 1 2 4 2 192 41 2 176 51 175 174 25 52 FEED SPRING SETTING POSITION 70 65 54 50 3 2 A 164 20 64 57 23 DETAIL A 33 67 B B 18 66 CAM POSITION 30mm STROKE 29 248 33 27 8 1 60 46 31 13 9 1 11 1 17 53 33 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 25MAR2013 CHK 25MAR2013 APVD 25MAR2013 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150321 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2150321 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2150321 -7 A CRIMP TOOLING KIT - A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 4.57 mm [.180] 7.62 mm [.300] APPLICATOR INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION .375 SERIES FASTIN-FASTON RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH INSULATION DIAMETER RANGE 6.22-6.99 mm [.245-.275 IN] C TERMINAL APPLICATION SPECIFICATION 280755-2 WIRE SIZE 10.00mm2 6.0+2.5 or 8.50mm2 8.00mm2 6.00mm2 B 1 2 3 4 5 5.08-6.99 mm [.200-.275 IN] 114-20021 - TERMINALS APPLIED TE TERMINAL - 1 - 1 - 1 - 1 - 1 - 4 - 1 - 1 - 1 - 1 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 1 - 2 - 1 - 2 - 1 - 3 - 2 - 2 - 2 - 1 - 1 - 1 - 1 - 1 - 7 - 2 - 2 - 1 - 2 - 1 - 1 - 2 - 1 - 2 - 1 - 1 - 1 - - 1 1 1 - 1 - - 1 - 1 1 1 - 1 1 1 280755-4 C1__DWG_PN_1_1 - - - 5 TE TERMINAL C1__DWG_PN_1_0 - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 281091-2 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 3.63+/-0.05 [.143+/-.002] 3.51+/-0.05 [.138+/-.002] 3.43+/-0.05 [.135+/-.002] 3.23+/-0.05 [.127+/-.002] TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_3_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.9 6.3 7.4 8.6 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.. 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 A 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 2079383-9 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 455888-6 2119791-5 1803607-4 2-18032-2 2119943-1 2119740-1 2168078-1 1901681-9 2168400-8 5-18022-5 2168400-4 2168083-8 5018030-1 986965-8 1-5018030-0 2063961-1 1-1752354-6 18023-9 1803602-1 1-18028-2 2168083-9 2168083-2 690455-1 1-2168083-5 1-1752371-4 240825-5 22281-7 1803292-4 1901259-7 4-240641-7 1752360-1 1-240833-3 5-690482-4 1333223-3 2217206-4 1-240641-6 3-238011-1 2-1633961-2 1-455888-2 456428-3 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 3 2 2 2 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 25MAR2013 CHK 25MAR2013 APVD 25MAR2013 L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN K.HUANG 244 243 242 238 192 186 177 176 175 174 164 152 144 141 140 82 73 71 70 69 67 66 65 64 59 57 56 54 53 52 51 50 49 41 33 31 29 27 25 24 23 22 20 18 16 13 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 16 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150321 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 33.95 0.05 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 140 REF D D 19.0 0.5 FEED TYPE 56 140 244 REF 3 RAM AND HOLD DOWN SET-UP 2 7 2 16 243 50 1 PNEUMATIC 5 242 177 238 82 1 C A 59 1 C 73 SEE DETAIL A 69 2 3 2 1 4 2 192 41 2 176 175 25 174 70 52 FEED SPRING SETTING POSITION 54 65 3 51 64 A 50 20 2 164 57 33 23 B DETAIL A 18 67 B 66 CAM POSITION 30mm STROKE 152 29 33 27 8 1 144 141 31 13 9 1 11 1 186 53 33 22 24 A A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 25MAR2013 CHK 25MAR2013 APVD 25MAR2013 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150321 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D