8-2150331-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 3 2 LOC REVISION DESCRIPTION FEED TYPE 2150331 -1 2150331 -2 B FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150331-1 B MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150331-2 B 7- 2150331 -7 A B 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR DESCRIPTION DATE DWN APVD A RELEASED 28FEB2014 LG TE B ECR-18-018141 20NOV2018 FZ KZ PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.29 mm [.090] 2.79 mm [.110] APPL INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: .250 SER. FASTIN-ON REC. TERMINAL NAME: WIRE STRIP LENGTH n 4.80-5.60 mm [.189-.220 IN] C TE CRIMP SPECIFICATION TERMINAL APPLICATION SPECIFICATION 114-3118 - INSULATION DIAMETER RANGE 1.19-2.41 mm [.047-.095 IN] - - - - TERMINALS APPLIED TE TERMINAL 338052-4 WIRE SIZE 1.50mm2 1.00mm2 0.75mm2 0.50mm2 1 2 B TE TERMINAL C1__DWG_PN_1_0 160844-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_2_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 1.57+/-0.05 [.062+/-.002] 1.52+/-0.05 [.060+/-.002] 1.47+/-0.05 [.058+/-.002] 1.42+/-0.05 [.056+/-.002] 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 8.7 9.1 9.7 10.1 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 - REF REF 1 1 1 1 1 2 1 2 2 1 3 2 2 2 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 2 1 1 1 2 1 2 1 1 1 2 1 2 2 1 1 1 3 2 2 2 2 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 - 1 1 1 1 2 REF REF 1 1 1 1 1 1 1 1 2 2 1 1 2 2 2 2 1 1 - 1 - 1 3 3 2 2 2 2 2 2 1 1 2 - 1 - 1 1 1 1 1 1 1 7 7 2 2 2 2 1 1 2 2 1 1 1 1 2 2 1 1 2 2 4 4 1 1 - 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 2119640-1 1803259-1 2119641-1 2119082-9 2079764-1 2119083-1 2119580-1 2063440-1 1-18028-0 21045-3 994970-2 240638-1 3-23627-7 455888-4 2119791-9 1803607-2 2-18032-2 2119740-1 2168078-1 2168400-8 2168083-2 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-1 986965-8 2119792-2 18023-9 2119652-1 2119653-1 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-3 240825-4 2-22281-3 1803292-4 1901259-4 1-2079383-1 240833-2 2-690482-9 4-1333217-1 1-2217206-4 6-240641-5 238011-2 1633963-1 455888-2 4-456406-5 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 2 1 1 1 3 2 2 2 1 3 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -71 -2 -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PART NO DWN 01JUN2011 CHK 01JUN2011 APVD 01JUN2011 ALTERO P.BARLETTA C.LIMA TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 250 249 248 244 243 242 239 238 192 172 164 163 137 82 73 71 70 67 66 64 60 59 58 57 56 54 53 51 49 48 47 46 44 41 33 31 29 27 25 24 23 22 20 18 17 11 10 9 8 7 6 5 4 3 2 1 PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SHCS, LOW HEAD, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, EF .090 BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150331 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE D 44.25 0.05 MECHANICAL 44 REF 56 A 1 44 243 3 2 7 2 5 58 242 PNEUMATIC 82 1 239 59 244 RAM SET-UP D 1 2 C C 73 3 238 1 249 4 2 25 192 250 A 41 137 70 163 54 172 20 2 A 164 51 64 57 33 23 67 B B 18 66 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 46 60 31 9 1 11 1 17 53 33 22 24 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 40mm STROKE MECHANICAL PRE FEED 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01JUN2011 CHK 01JUN2011 APVD 01JUN2011 ALTERO P.BARLETTA C.LIMA TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150331 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150331 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150331 -7 A CRIMP TOOLING KIT - B 3 2 LOC PART NUMBER 2- 2150331 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.29 mm [.090] 2.79 mm [.110] APPL INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: .250 SER. FASTIN-ON REC. TERMINAL NAME: WIRE STRIP LENGTH n 4.80-5.60 mm [.189-.220 IN] C TE CRIMP SPECIFICATION TERMINAL APPLICATION SPECIFICATION 114-3118 - INSULATION DIAMETER RANGE 1.19-2.41 mm [.047-.095 IN] - - - - TERMINALS APPLIED TE TERMINAL 338052-4 WIRE SIZE 1.50mm2 1.00mm2 0.75mm2 0.50mm2 B 1 2 TE TERMINAL C1__DWG_PN_1_0 160844-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_2_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 1.57+/-0.05 [.062+/-.002] 1.52+/-0.05 [.060+/-.002] 1.47+/-0.05 [.058+/-.002] 1.42+/-0.05 [.056+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 8.7 9.1 9.7 10.1 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 A - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - - 1 - 1 - 1 1 - 4 4 - 2 2 - REF REF - 1 1 - 1 - 1 1 - - 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 2 2 - 1 1 - - 1 - 3 3 - 2 2 - 2 2 - 2 2 - 1 - 1 2 - - 1 - 1 1 - 7 7 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - - - 1 1 1 1 1 - 1 1 - - - 1 1 - 1 1 1 1 1 - 1 1 1 1 1 2119640-1 1803259-1 2119082-9 2079764-1 2119083-1 2119580-1 2063440-1 1-18028-0 2079383-9 21045-3 994970-2 240638-1 2119641-2 2168083-8 2119653-2 2119655-6 1803518-1 3-23627-7 455888-4 2119791-9 1803607-2 2-18032-2 2119740-1 2168078-1 2168400-8 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-1 986965-8 2119792-2 18023-9 2119652-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-3 240825-4 2-22281-3 1803292-4 1901259-4 240833-2 2-690482-9 4-1333217-1 1-2217206-4 6-240641-5 238011-2 1633963-1 455888-2 4-456406-5 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 3 2 2 2 1 3 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 -77 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01JUN2011 CHK 01JUN2011 APVD 01JUN2011 ALTERO P.BARLETTA C.LIMA TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 250 249 244 243 242 239 238 192 186 172 164 163 152 144 142 141 140 137 82 73 71 70 67 66 64 59 58 57 56 54 53 51 49 48 41 33 31 29 27 25 24 23 22 20 18 11 10 9 8 7 6 5 4 3 2 1 PUSH ROD, AIR FEED BUSHING, FLANGED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC PIN, RETAIN, GRVD, 3/16 X .854 SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SHCS, LOW HEAD, RoHS, M4 X 16 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, EF .090 BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150331 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE 35.22 0.05 141 D REF MECHANICAL 56 140 59 7 244 243 RAM SET-UP 3 2 242 A 1 2 D 239 58 5 PNEUMATIC 82 1 C 1 2 C 238 73 249 3 41 192 4 1 2 25 250 A 137 70 163 54 20 64 A 33 23 18 67 B 51 57 2 164 172 B 66 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 48 33 27 8 1 141 144 31 9 1 11 1 186 53 33 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 01JUN2011 CHK 01JUN2011 APVD 01JUN2011 ALTERO P.BARLETTA C.LIMA TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150331 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B