8-2150357-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION 3 2 LOC FEED TYPE 2150357 -1 2150357 -2 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150357-1 C MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150357-2 C 7- 2150357 -7 A C 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD 1 DEVELOPMENT 01AUG2013 XZ LZ A RELEASED 10SEP2013 BH GB B ECR-17-000311 10JAN2017 KH TE C ECR-19-006304 18APR2019 FZ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 1.78 mm [.070] - APPLICATOR INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION .110 SERIES FASTON RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH n 3.20-4.00 mm [.126-.157 IN] C TERMINAL APPLICATION SPECIFICATION 114-2036 - INSULATION DIAMETER RANGE - - - - - TERMINALS APPLIED TE TERMINAL 62850-1 WIRE SIZE 18 AWG 20 AWG 1 2 B TE TERMINAL C1__DWG_PN_1_0 62850-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL W1__DWG_WGAUGE_2 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_2_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 1.24+/-0.05 [.049+/-.002] 1.14+/-0.05 [.045+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.0 7.0 4 W1__FA_SETTING_1 W1__FA_SETTING_2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 - REF REF 1 1 1 1 2 1 2 1 2 1 3 2 2 2 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 2 1 2 1 1 2 1 1 2 1 2 1 2 1 1 1 3 2 2 2 1 2 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 2 1 2 1 1 2 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 REF REF 1 1 1 1 1 1 2 2 1 1 2 2 1 1 2 2 1 1 - 1 - 1 3 3 2 2 2 2 2 2 1 1 1 1 2 - 1 - 1 1 1 1 1 1 1 7 7 2 2 2 2 1 1 2 2 1 1 1 1 2 2 1 1 2 2 4 4 1 1 2 2 1 1 1 1 1 1 - 1 1 - - - 1 1 2119640-1 1803259-1 2119641-1 2119580-1 2063440-1 1752354-4 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994970-2 240638-1 3-23627-7 455888-6 1803607-2 2-18032-2 2119740-1 2168078-1 1-1901681-3 2168400-5 2168083-2 5-18022-5 2063961-1 2168400-4 2168083-2 5018030-1 986965-8 1-5018030-0 2119792-2 18023-9 2119652-1 2119653-1 2119655-5 1803517-1 1803602-3 1-18028-2 2168083-9 2168083-2 240639-3 1-2168083-5 1752371-5 240825-1 2-22281-3 1803292-4 1901259-4 1-2079383-1 240644-9 2-240645-7 240642-2 1333224-3 8-240651-9 240641-9 1-456404-6 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 2 1 2 1 1 1 3 2 2 2 1 1 3 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 2 1 1 1 1 1 1 1 1 1 -77 -72 -71 -2 -1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 01AUG2013 CHK 01AUG2013 APVD 01AUG2013 T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN X.ZHAO 250 249 248 239 238 180 177 176 175 174 172 164 163 137 82 71 70 67 66 65 64 60 59 58 57 56 54 53 52 51 49 48 47 46 44 41 33 31 29 27 25 24 23 22 20 18 17 11 10 9 8 7 6 5 4 3 2 1 PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED MECHANICAL FEED ASSEMBLY AIR FEED MODULE STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 12) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION (E.F. WIRE/B ONLY) BLADE, SLUG SPACER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150357 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE 44.61 44 0.05 MECHANICAL REF D 1 44 17.0 56 D A 7 2 239 59 0.5 5 58 177 180 REF RAM AND HOLDDOWN SET-UP PNEUMATIC 82 1 1 C 2 2 41 2 C 176 238 249 175 25 174 250 A 137 70 52 163 54 65 3 2 172 180 20 2 51 64 A 164 57 33 23 67 B B 18 66 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 46 60 31 9 1 10 11 1 17 53 33 25 22 24 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 40mm STROKE MECHANICAL PRE FEED 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 01AUG2013 CHK 01AUG2013 APVD 01AUG2013 X.ZHAO T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150357 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150357 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150357 -7 A CRIMP TOOLING KIT - C 3 2 LOC PART NUMBER 2- 2150357 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 1.78 mm [.070] - APPLICATOR INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION .110 SERIES FASTON RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH n 3.20-4.00 mm [.126-.157 IN] C TERMINAL APPLICATION SPECIFICATION 114-2036 - INSULATION DIAMETER RANGE - - - - - TERMINALS APPLIED TE TERMINAL 62850-1 WIRE SIZE 18 AWG 20 AWG TE TERMINAL C1__DWG_PN_1_0 62850-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL W1__DWG_WGAUGE_2 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_2_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 1.24+/-0.05 [.049+/-.002] 1.14+/-0.05 [.045+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.0 7.0 4 W1__FA_SETTING_1 W1__FA_SETTING_2 B 1 2 3 4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 A - 1 - 1 - - 1 - 1 - 4 4 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 - REF REF - 1 - 1 - 1 1 - - 1 - 1 1 - 1 1 - 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - - 1 - - 1 - 3 3 - 2 2 - 2 2 - 2 2 - 1 1 - 1 - 1 2 - - 1 - 1 1 - 7 7 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 1 1 1 - 1 1 - - - 1 1 - - - - - - 1 1 1 2119640-1 1803259-1 2119580-1 2063440-1 2079383-9 1752354-4 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994970-2 240638-1 2119641-2 2168083-8 2119653-2 2119655-6 1803518-1 3-23627-7 455888-6 1803607-2 2-18032-2 2119740-1 2168078-1 1-1901681-3 2168400-5 5-18022-5 2063961-1 2168400-4 2168083-2 5018030-1 986965-8 1-5018030-0 2119792-2 18023-9 2119652-1 1803602-3 1-18028-2 2168083-9 2168083-2 240639-3 1-2168083-5 1752371-5 240825-1 2-22281-3 1803292-4 1901259-4 240644-9 2-240645-7 240642-2 1333224-3 8-240651-9 240641-9 1-456404-6 1 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 3 2 2 2 1 1 3 1 1 7 2 2 1 2 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 -77 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 01AUG2013 CHK 01AUG2013 APVD 01AUG2013 T.EBLIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN X.ZHAO 250 249 239 238 186 180 177 176 175 174 172 164 163 152 144 142 141 140 137 82 71 70 67 66 65 64 59 58 57 56 54 53 52 51 49 48 41 33 31 29 27 25 24 23 22 20 18 11 10 9 8 7 6 5 4 3 2 1 PUSH ROD, AIR FEED BUSHING, FLANGED MECHANICAL FEED ASSEMBLY AIR FEED MODULE SCR, BHSC, RoHS (M6 X 20) STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC PIN, RETAIN, GRVD, 3/16 X .854 SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 12) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION (E.F. WIRE/B ONLY) BLADE, SLUG SPACER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150357 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 35.58 141 0.05 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE REF MECHANICAL D 17.0 140 0.5 1 2 56 7 180 REF D A 59 239 58 5 177 RAM AND HOLDDOWN SET-UP PNEUMATIC 82 1 1 C C 238 2 41 2 2 249 176 25 175 A 70 174 137 163 54 52 172 65 3 2 250 2 180 20 64 A 51 57 164 33 23 18 67 B B 66 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 48 33 27 8 1 141 144 31 1 9 10 11 1 186 53 33 25 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 01AUG2013 CHK 01AUG2013 APVD 01AUG2013 X.ZHAO T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150357 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C