7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2150360 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7-2150360-1
B
MECHANICAL AND CRIMP
TOOLING KIT
MECHANICAL
7-2150360-2
B
7- 2150360 -7
A
B
3
2
LOC
PART
NUMBER
2150360 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
DWN
APVD
A
RELEASED
28OCT2013
KH
UG
B
ECR-21-006818
12JUL2021
FZ
TE
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
1.07 mm [.042]
1.78 mm [.070]
APPLICATOR INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RING TONGUE
TERMINAL NAME:
WIRE STRIP LENGTH
n
2.30-2.90 mm [.091-.114 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
INSULATION DIAMETER RANGE
3
0.76-1.27 mm [.030-.050 IN]
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
160562-1
WIRE
SIZE
26 AWG
28 AWG
1
2
B
TE TERMINAL
C1__DWG_PN_1_0
160562-2
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
W1__DWG_WGAUGE_2
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
0.96+/-0.000 [.038+/-.000]
0.92+/-0.000 [.036+/-.000]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
4.8
5.2
4
W1__FA_SETTING_1
W1__FA_SETTING_2
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
A
- 1 - 1 - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 1 - 1
- 1 - 1 - 1 1 1 1
- REF REF REF REF
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- - 1 - 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 - 1 - 1 2 1 2
- - 1 - 1
- - 1 - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 4 4 4 4
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
1 2 2 1 1
- 1 1 1 1
- - - - - 1 1 1 1
- 1 1 1 1
1 2 2 1 1
- 1 1 1 1
1 2 2 1 1
2119641-1
2119082-9
2079764-1
2119083-1
2119580-1
2844940-3
1-18028-0
994970-2
455888-5
2119791-9
1803607-4
2-18032-2
2119740-1
2168078-1
2168083-2
5-18022-5
2063961-1
2168400-4
1-2168083-4
5018030-1
986965-8
2063961-9
18023-9
2119652-1
2119653-1
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-8
2168083-2
240639-1
1-2168083-5
1752371-2
2-22281-3
1803292-4
1901696-8
1901695-8
1-2079383-1
691901-2
240645-2
240642-1
3-1803000-4
2-691157-4
3-240641-8
238011-7
2-1803017-2
455888-3
456401-5
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
4
2
2
2
1
3
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
4
1
2
1
1
1
1
1
1
1
1
1
-77 -72 -71 -2 -1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04SEP2013
CHK
04SEP2013
APVD
04SEP2013
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
248
244
243
242
239
238
192
164
82
73
71
70
67
66
60
59
58
57
56
54
53
51
49
48
47
46
44
41
33
31
29
27
25
24
22
20
19
18
17
11
10
9
8
7
6
5
4
3
2
1
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
WASHER, FLAT, REG M8
COUNTER, MAGNETIC
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 5
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
REAR SHEAR PLATE, REVERSIBLE
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SHEAR SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F
SPACER, CRIMPER
CRIMPER, WIRE .042 F PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150360
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
44
44.99
D
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
FEED TYPE
REF
MECHANICAL
0.05
1
44
243
3
RAM SET-UP
2
244
56
A
7
2
D
239
59
5
58
242
82
1
PNEUMATIC
1
2
C
C
73
3
238
1
4
25
192
41
70
A
59
54
SEE DETAIL A
51
20
2
A
164
57
33
FEED SPRING
SETTING POSITION
19
67
18
B
B
66
DETAIL A
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
29
47
A
248
48
33
27
8
1
46
60
31
9
1
10
11
1
17
53
33
22
24
49
49
A
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04SEP2013
CHK
04SEP2013
APVD
04SEP2013
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150360
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2150360 -1
B
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2150360 -7
A
CRIMP TOOLING KIT
-
B
3
2
LOC
PART
NUMBER
2- 2150360 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
FINE CRIMP HEIGHT ADJUST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
1.07 mm [.042]
1.78 mm [.070]
APPLICATOR INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RING TONGUE
TERMINAL NAME:
WIRE STRIP LENGTH
n
2.30-2.90 mm [.091-.114 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2084
-
3
INSULATION DIAMETER RANGE
0.76-1.27 mm [.030-.050 IN]
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
160562-1
WIRE
SIZE
26 AWG
28 AWG
TE TERMINAL
C1__DWG_PN_1_0
160562-2
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
W1__DWG_WGAUGE_2
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
0.96+/-0.000 [.038+/-.000]
0.92+/-0.000 [.036+/-.000]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
4.8
5.2
4
W1__FA_SETTING_1
W1__FA_SETTING_2
B
1
2
3
4
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
A
- 1 1
- 1 1
- 1 1
- - 1
- 1 - 1 1
- 4 4
- REF REF
- 1 - 1 1
- - 1
- 1 1
- 1 1
- 1 1
- 1 1
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- - 1
- 4 4
- 2 2
- 2 2
- 2 2
- 1 - 1 2
- - 1
- 1 1
- 8 8
- 2 2
- 2 2
- 1 1
- 2 2
- 1 1
- 2 2
- 1 1
- 1 1
- 1 1
- 1 1
- 2 2
- 1 1
1 1 1
- 1 1
- - - 1 1
- 1 1
1 1 1
- 1 1
1 1 1
2119082-9
2079764-1
2119083-1
2119580-1
2844940-3
1-18028-0
2079383-9
994970-2
2119641-2
2168083-8
2119653-2
2119655-6
1803518-1
455888-5
2119791-9
1803607-4
2-18032-2
2119740-1
2168078-1
5-18022-5
2063961-1
2168400-4
1-2168083-4
5018030-1
986965-8
2063961-9
18023-9
2119652-1
1803602-1
1-18028-2
2168083-8
2168083-2
240639-1
1-2168083-5
1752371-2
2-22281-3
1803292-4
1901696-8
1901695-8
691901-2
240645-2
240642-1
3-1803000-4
2-691157-4
3-240641-8
238011-7
2-1803017-2
455888-3
456401-5
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
2
1
2
2
1
4
2
2
2
1
3
1
1
8
2
2
1
2
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
-77 -22 -21
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04SEP2013
CHK
04SEP2013
APVD
04SEP2013
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
244
243
242
239
238
192
186
164
152
144
142
141
140
82
73
71
70
67
66
59
58
57
56
54
53
51
49
48
41
33
31
29
27
25
24
22
20
19
18
11
10
9
8
7
6
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 5
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
REAR SHEAR PLATE, REVERSIBLE
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SHEAR SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F
SPACER, CRIMPER
CRIMPER, WIRE .042 F PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150360
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
35.96
DATE
DWN
APVD
-
-
-
FEED TYPE
0.05
140
D
REF
MECHANICAL
140
244
1
2
RAM SET-UP
3
2
56
7
243
C
239
58
PNEUMATIC
82
1
A
59
5
242
D
1
C
2
238
73
3
4
1
25
192
A
70
41
59
54
SEE DETAIL A
51
20
2
A
57
33
164
FEED SPRING
SETTING POSITION
19
67
18
B
B
66
DETAIL A
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
152
29
48
33
27
8
1
141
144
31
9
1
10
11
1
186
53
33
22
24
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
PACIFIC VERSION
49
MECHANICAL
PRE FEED
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
04SEP2013
CHK
04SEP2013
APVD
04SEP2013
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150360
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B