7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
PART
NUMBER
REVISION
2150368 -2
F
7-2150368-2
F
7- 2150368 -7
C
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
DESCRIPTION
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
C
ECR-16-012215
25AUG2016
JH
CT
D
ECR-19-013602
29AUG2019
LG
TE
E
ECR-20-016675
23NOV2020
TB
RK
F
ECR-22-137565
29APR2022
FJ
YY
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
3.56 mm [.140]
4.57 mm [.180]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RECEPTACLE, CLUSTER PIN, 3.18[.125] DIA
TERMINAL NAME:
WIRE STRIP LENGTH
n
5.84-6.60 mm [.230-.260 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2019
-
TERMINALS APPLIED
TE TERMINAL
1217175-1
62243-5
12 AWG OR 3.30mm2
14 AWG OR 2.00mm2
1
2
B
3
4
5
6
-
3
-
-
9
9
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_3_0
1217175-5
TE TERMINAL
C1__DWG_PN_4_0
62243-3
C1__DWG_PN_3_1
C1__DWG_PN_4_1
C1__DWG_PN_1_2
WIRE
SIZE
10 AWG OR 5.20mm2
5
1217175-4
C1__DWG_PN_1_1
3.05-4.32 mm [.120-.170 IN]
-
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
2.97+/-0.05 [.117+/-.002]
2.54+/-0.05 [.100+/-.002]
2.24+/-0.05 [.088+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
3.0
7.6
10.5
4
W1__FA_SETTING_1
W1__FA_SETTING_2
7
W1__FA_SETTING_3
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
10
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
THE
ITEM
ITEM
FEED
RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
7
FEED TERMINALS FROM RECEPTACLE END.
8
SET ITEM 16 TO DIMENSION SHOWN.
9
TERMINAL LUBRICANT IS RECOMMENDED.
10
ITEM 27 MUST BE POSITIONED CLOSE ITEM 16 TO PROPERLY STRIP TERMINAL
11.UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
8
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
1
A
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REF REF
1
1
1
1
1
1
1
1
2
2
1
1
2
2
2
2
1
1
1
1
3
3
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
7
7
2
2
2
2
1
1
2
2
1
1
1
1
2
2
1
1
2
2
4
4
1
1
1
1
1
1
-
-
1
1
1
2
1
1
-
-
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
1
1
3
2
2
2
1
1
1
1
1
7
2
2
1
2
1
1
2
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -72 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
PART NO
DWN
26-Sep-13
CHK
26-Sep-13
APVD
26-Sep-13
R.KNEPPER
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
APPLICATION SPEC
-
270
248
244
243
242
238
164
84
82
73
71
70
67
66
64
60
59
57
56
54
53
51
49
46
44
41
33
31
29
27
25
24
23
22
20
18
17
16
15
11
10
9
8
7
6
5
4
3
2
1
BLOCK, FRONT DEPRESSOR
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
COUNTER, MAGNETIC
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SHCS, LOW HEAD, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
PLATE, STRIP HOLD DOWN
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SCR, BHSC, RoHS (M6 X 12)
TOOL, SIZING
SPACER
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE .140 F PREMIUM
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
1803203-1
2119641-1
2119082-9
2079764-1
2119083-1
2844940-4
994970-2
2119955-2
455888-7
2119791-9
1803607-4
2-18032-2
2119740-1
2168078-1
2168400-5
2168083-2
5-18022-5
2168400-4
2168083-3
5018030-1
986965-8
2063961-1
18023-9
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-8
2168083-2
240639-4
1-2168083-5
1752371-5
240825-3
2-22281-3
1803292-4
1901259-6
1-2079383-1
1-217573-1
5-240641-8
240644-1
690482-3
1633387-4
5-690474-4
4-240641-2
7-238011-3
4-1633962-0
2-455888-1
1-456425-0
Ocean End Feed
Applicator
-
DRAWING NO
2150368
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
F
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
DATE
SEE SHEET 1
DWN
APVD
-
-
-
REF
44
43.29
DESCRIPTION
0.05
D
D
1.91
0.13
1
44
16
FEED TYPE
8
REF
RAM SET-UP AND SIZING TOOL DIMENSION
3
2
7
2
8
15
PNEUMATIC
16
244
243
56
5
242
238
A
82
1
1
59
SEE DETAIL A
2
C
3
1
51
4
73
C
7
25
270
70
41
FEED SPRING
SETTING POSITION
54
20
64
A
164
57
67
DETAIL A
33
23
66
B
B
18
CAM POSITION
30mm STROKE
29
248
33
27
10
8
1
46
60
31
9
1
11
1
17
53
33
22
24
84
9
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
26-Sep-13
CHK
26-Sep-13
APVD
26-Sep-13
R.KNEPPER
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150368
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
F
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
REVISION
DESCRIPTION
FEED TYPE
2- 2150368 -2
F
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
C
4
3
2
LOC
PART
NUMBER
7- 2150368 -7
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
CRIMP TOOLING KIT
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
F
3.56 mm [.140]
4.57 mm [.180]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
RECEPTACLE, CLUSTER PIN, 3.18[.125] DIA
TERMINAL NAME:
WIRE STRIP LENGTH
n
5.84-6.60 mm [.230-.260 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
114-2019
-
TERMINALS APPLIED
TE TERMINAL
1217175-1
62243-5
12 AWG OR 3.30mm2
14 AWG OR 2.00mm2
5
1217175-4
C1__DWG_PN_1_1
INSULATION DIAMETER RANGE
4.32 mm [.170 IN] MAX
-
-
-
-
3
9
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
1217175-5
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
62243-3
C1__DWG_PN_3_1
C1__DWG_PN_4_1
9
C1__DWG_PN_1_2
WIRE
SIZE
10 AWG OR 5.20mm2
1
1
1
TE CRIMP SPECIFICATION
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
2.97+/-0.05 [.117+/-.002]
2.54+/-0.05 [.100+/-.002]
2.24+/-0.05 [.088+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
3.0
7.6
10.5
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
7
B
1
2
3
4
5
6
A
RECOMMENDED SPARE PARTS
10
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
8
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
THE
ITEM
ITEM
FEED
RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
7
FEED TERMINALS FROM RECEPTACLE END.
8
SET ITEM 16 TO DIMENSION SHOWN.
9
TERMINAL LUBRICANT IS RECOMMENDED.
10
ITEM 27 MUST BE POSITIONED CLOSE ITEM 16 TO PROPERLY STRIP TERMINAL
1
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING,
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
1
1
1
1
11.UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
1
1
1
1
4
REF
1
1
1
1
1
1
1
1
2
1
2
2
1
3
2
2
2
1
1
1
7
2
2
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
2
1
2
2
1
3
2
2
2
1
1
1
7
2
2
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -22
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
PART NO
DWN
26-Sep-13
CHK
26-Sep-13
APVD
26-Sep-13
R.KNEPPER
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
APPLICATION SPEC
-
270
244
243
242
238
186
164
152
144
141
140
84
82
73
71
70
67
66
64
59
57
56
54
53
51
49
41
33
31
29
27
25
24
23
22
20
18
16
15
11
10
9
8
7
6
5
4
3
2
1
BLOCK, FRONT DEPRESSOR
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
SCR, BHSC, RoHS (M6 X 20)
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SHCS, LOW HEAD, RoHS, M4 X 20
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 30
PLATE, STRIP GUIDE
PLATE, STRIP HOLD DOWN
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
TOOL, SIZING
SPACER
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE .140 F PREMIUM
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
1803203-1
2119082-9
2079764-1
2119083-1
2844940-4
2079383-9
994970-2
2119641-2
2168083-8
2119655-6
1803518-1
2119955-2
455888-7
2119791-9
1803607-4
2-18032-2
2119740-1
2168078-1
2168400-5
5-18022-5
2168400-4
2168083-3
5018030-1
986965-8
2063961-1
18023-9
1803602-1
1-18028-2
2168083-8
2168083-2
240639-4
1-2168083-5
1752371-5
240825-3
2-22281-3
1803292-4
1901259-6
1-217573-1
5-240641-8
240644-1
690482-3
1633387-4
5-690474-4
4-240641-2
7-238011-3
4-1633962-0
2-455888-1
1-456425-0
Ocean End Feed
Applicator
-
DRAWING NO
2150368
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
34.26
0.05
140
16
DATE
SEE SHEET 1
DWN
APVD
-
-
-
REF
D
1.91
DESCRIPTION
0.13
D
FEED TYPE
8
140
REF
1
2
2
15
8
243
3
PNEUMATIC
7
244
RAM SET-UP AND SIZING TOOL DIMENSION
56
16
242
238
5
A
59
82
1
C
SEE DETAIL A
1
C
2
3
4
51
1
73
25
270
41
7
FEED SPRING
SETTING POSITION
70
54
20
A
164
64
57
67
33
23
18
DETAIL A
66
B
B
CAM POSITION
30mm STROKE
152
29
33
27
10
8
1
141
144
31
9
1
11
1
186
53
33
22
24
84
9
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
26-Sep-13
CHK
26-Sep-13
APVD
26-Sep-13
R.KNEPPER
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150368
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
F