8-2150376-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION E 7-2150376-2 E 7- 2150376 -7 C 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2150376 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR DATE DWN APVD C ECR-17-012112 21AUG2017 TB GB C1 ECR_17-013030 05SEPT2017 TB GB D ECR-18-017376 05NOV2018 FZ CT E ECR-20-001960 11FED2020 TB RK PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.28 mm [.090] 3.00 mm [.118] APPL INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION L.1.F. POSITIVE LOCK CONTACT 5MM SERIES TERMINAL NAME: WIRE STRIP LENGTH n 3.50-4.50 mm [.138-.177 IN] C TERMINAL APPLICATION SPECIFICATION 114-15008 - TERMINALS APPLIED TE TERMINAL 141991-1 141991-2 WIRE SIZE 0.6+0.35 1.00mm2 0.35+0.35 0.60mm2 0.35mm2 1 B 2 3 4 5 5 C1__DWG_PN_1_2 - W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE TERMINAL 1-141991-2 2-141991-2 1.42+/-0.05 [.056+/-.002] 1.42+/-0.05 [.056+/-.002] 1.35+/-0.05 [.053+/-.002] 1.29+/-0.05 [.051+/-.002] 1.19+/-0.05 [.047+/-.002] TE TERMINAL C1__DWG_PN_3_0 142685-3 C1__DWG_PN_3_1 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 C1__DWG_PN_4_0 C1__DWG_PN_4_1 C1__DWG_PN_3_2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 5 7 141991-3 1-141991-1 C1__DWG_PN_1_1 1.30-2.00 mm [.051-.079 IN] - TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE 8.5 8.5 9.4 10.1 11.4 RECOMMENDED SPARE PARTS 4 W1__FA_SETTING_1 W1__FA_SETTING_2 3 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 1 1 2 2 1 1 2 2 1 1 2 2 1 1 1 1 3 3 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 7 1 1 1 1 2 2 1 1 2 2 1 1 1 1 2 2 1 1 2 2 4 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2119641-1 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119955-2 455888-7 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-1 2168083-8 2168083-2 5-18022-5 2168400-4 2168083-8 5018030-1 986965-8 1-5018030-0 2063961-1 1-1752354-2 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-8 2168083-2 240639-1 1-2168083-5 1752371-6 240825-3 2-22281-3 1803292-4 1901259-3 1-2079383-1 4-240641-2 1752360-1 240833-2 690496-6 3-1803001-1 2217206-1 6-240641-5 238011-2 3-1803223-7 455888-1 5-1803224-2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 3 2 2 2 1 1 1 3 1 1 1 7 1 1 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 03OCT2013 CHK 03OCT2013 APVD 03OCT2013 T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN BOB HIGMAN 248 244 243 242 238 192 177 176 175 174 164 84 82 71 70 67 66 65 64 60 59 57 56 54 53 52 51 50 49 46 44 41 33 32 31 29 27 25 24 23 22 20 18 17 16 13 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150376 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC 1 REVISIONS DIST A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 66 P LTR DESCRIPTION SEE SHEET 1 - 44 44.25 DATE DWN APVD - - - REF 0.05 D D FEED TYPE 56 1 44 243 50 REF 3 2 7 2 PNEUMATIC 16 244 5 242 177 RAM AND HOLDDOWN SET-UP 238 82 1 C A 1 59 2 3 C SEE DETAIL A 51 1 176 2 4 175 2 192 41 2 25 FEED SPRING SETTING POSITION 174 70 52 54 65 20 3 50 2 A 164 DETAIL A 57 64 33 23 18 67 B B 66 CAM POSITION 30mm STROKE 29 248 33 27 8 1 60 46 31 32 13 9 1 11 1 17 53 33 22 24 84 5 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 03OCT2013 CHK 03OCT2013 APVD 03OCT2013 BOB HIGMAN T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150376 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2150376 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2150376 -7 C CRIMP TOOLING KIT - A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.28 mm [.090] 3.00 mm [.118] APPL INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION L.1.F. POSITIVE LOCK CONTACT 5MM SERIES TERMINAL NAME: WIRE STRIP LENGTH n 3.50-4.50 mm [.138-.177 IN] C TERMINAL APPLICATION SPECIFICATION 114-15008 - TERMINALS APPLIED TE TERMINAL 141991-1 141991-2 WIRE SIZE 0.6+0.35 1.00mm2 0.35+0.35 0.60mm2 0.35mm2 5 141991-3 1-141991-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 1.30-2.00 mm [.051-.079 IN] - - - - 7 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE 5 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE TERMINAL 1-141991-2 2-141991-2 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.42+/-0.05 [.056+/-.002] 1.42+/-0.05 [.056+/-.002] 1.35+/-0.05 [.053+/-.002] 1.29+/-0.05 [.051+/-.002] 1.19+/-0.05 [.047+/-.002] 142685-3 C1__DWG_PN_3_1 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 2 3 4 5 C1__DWG_PN_4_0 C1__DWG_PN_4_1 C1__DWG_PN_3_2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TE TERMINAL C1__DWG_PN_3_0 8.5 8.5 9.4 10.1 11.4 B 1 RECOMMENDED SPARE PARTS 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 3 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 - 1 - 1 - 1 - 1 - 1 - 4 - 1 - 1 - 1 - 1 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 2 - 1 - 2 - 1 - 3 - 2 - 2 - 2 - 1 - 1 - 1 - 1 - 1 - 7 - 1 - 1 - 2 - 1 - 2 - 1 - 1 - 2 - 1 - 2 - 1 - 1 - 1 - - 1 1 1 - 1 - - 1 - 1 1 1 - 1 1 1 1 1 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1 1 1 A 2119082-9 2079764-1 2119083-1 2844940-4 1-18028-0 2079383-9 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 2119955-2 455888-7 1803607-4 2-18032-2 2119740-1 2168078-1 1901681-1 2168083-8 5-18022-5 2168400-4 2168083-8 5018030-1 986965-8 1-5018030-0 2063961-1 1-1752354-2 18023-9 1803602-1 1-18028-2 2168083-9 2168083-8 2168083-2 240639-1 1-2168083-5 1752371-6 240825-3 2-22281-3 1803292-4 1901259-3 4-240641-2 1752360-1 240833-2 690496-6 3-1803001-1 2217206-1 6-240641-5 238011-2 3-1803223-7 455888-1 5-1803224-2 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 2 2 2 1 1 1 3 1 7 1 1 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 03OCT2013 CHK 03OCT2013 APVD 03OCT2013 T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN BOB HIGMAN 244 243 242 238 192 186 177 176 175 174 164 152 144 141 140 84 82 71 70 67 66 65 64 59 57 56 54 53 52 51 50 49 41 33 32 31 29 27 25 24 23 22 20 18 16 13 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SCR, SKT HD CAP, RoHS, M4 X 16 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150376 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 35.22 0.05 DATE DWN APVD - - - 140 REF D D 20.5 0.5 FEED TYPE 56 140 1 2 244 50 REF 243 3 2 PNEUMATIC 7 16 242 5 177 RAM AND HOLDDOWN SET-UP 238 A 82 1 C 59 1 SEE DETAIL A 51 2 3 C 1 2 4 2 192 41 2 176 175 25 174 52 54 65 3 FEED SPRING SETTING POSITION 70 20 A 50 2 164 64 57 23 33 DETAIL A 18 67 B B 66 CAM POSITION 30mm STROKE 152 29 33 27 8 1 144 141 31 32 13 9 1 11 1 186 53 33 22 24 84 5 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 03OCT2013 CHK 03OCT2013 APVD 03OCT2013 BOB HIGMAN T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150376 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E