7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
B
B
FINE CRIMP HEIGHT ADJUST
TERMINAL
APPLICATION
SPECIFICATION
n
25312
-
TERMINALS APPLIED
1572180-6
1572180-7
2.50mm2
1.50mm2
1
B
2
4
NONE
-
4
MECHANICAL FEED
PNEUMATIC FEED
-
2119951-1
-
1901697-1
2161326-1
8- 2150388 -5
-
2119949-1
8- 2150388 -4
2063961-1
2119951-1
5-18022-5
1901697-1
2161326-1
8- 2150388 -5
-
2119949-1
8- 2150388 -4
2063961-1
2119950-1
5-18022-5
2119792-1
-
-
-
-
-
-
-
-
2119641-1
-
-
2119653-1
-
-
2119653-1
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
2168400-7
2168400-7
-
-
(QUANTITY 2)
-
-
(QUANTITY 2)
-
6
-
2063440-1
-
-
6
-
25312.213.011
25312.417.328
C1__DWG_PN_1_1
C1__DWG_PN_1_2
25312.417.031
C1__DWG_PN_1_3
25312.213.178
25312.213.042
C1__DWG_PN_1_4
C1__DWG_PN_1_5
25312.213.004
25312.123.330
C1__DWG_PN_1_6
C1__DWG_PN_1_7
INSULATION DIAMETER RANGE
2.10-3.10 mm [.083-.122 IN]
-
-
-
C1__DWG_PN_2_0
-
TE TERMINAL
1572180-8
1572180-9
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
C1__DWG_PN_2_6
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1-1572180-0
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
C1__DWG_PN_3_3
1-1572180-1
1-1572180-2
C1__DWG_PN_3_4
C1__DWG_PN_3_5
1-1572180-3
6
C1__DWG_PN_3_6
G & H TERMINAL
C1__DWG_PN_4_0
25312.123.327
25312.123.324
C1__DWG_PN_4_1
C1__DWG_PN_4_2
25312.123.210
C1__DWG_PN_4_3
25312.123.211
25312.123.204
C1__DWG_PN_4_4
C1__DWG_PN_4_5
25312.123.178
C1__DWG_PN_4_6
C1__DWG_PN_2_7
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
1.75+/-0.05 [.069+/-.002]
1.70+/-0.05 [.067+/-.002]
1.50+/-0.05 [.059+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
9
4.4
W1__FA_SETTING_1
5.0
W1__FA_SETTING_2
7.0
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150388
2150388
2150388
2150388
6
7
-4
-4
-5
-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
12
13
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
1
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THE
ITEM
ITEM
FEED
RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
TERMINAL LUBRICANT IS RECOMMENDED.
AMP 4805 REV 31MAR2000
REVISIONS
DIST
A
66
P
LTR
1
12
7
-
1
1
1
-
1
1
1
1
1
1
1
1
1
-77 -7 -6 -5 -2 -1
1
1
1
1
1
1
DESCRIPTION
DATE
DWN
APVD
A
RELEASED
18DEC2013
LG
TE
B
ECR-17-005523
17APR2017
TB
CT
2063440-1
13
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
2119792-1
13
G & H TERMINAL
C1__DWG_PN_1_0
WIRE
SIZE
2 X 1.00mm2
SMART APPLICATOR
2119950-1
FLACHSTECKHULSE 4.80 x 0.8 FASTON
5.00-5.00 mm [.197-.197 IN]
1572180-4
1572180-5
SERVO LATCH PLATE
LOC
1
PART NUMBERS REQUIRED
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
1572180-3
MECHANICAL FEED
PNEUMATIC
CRIMP TOOLING KIT
G & H TERMINAL
TERMINAL NAME:
1572180-1
1572180-2
SET UP GAUGE
2119599-2
F
OV
3.68 mm [.145]
TE TERMINAL
2
TYPE
APPLICATOR INSTRUCTIONS
408-10390
C
SMART APPLICATOR
SERVO
LATCH PLATE 12
2150388 -7
2.64 mm [.104]
TERMINAL DATA:
SERVO LATCH PLATE
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
A
PNEUMATIC FEED
SERVO
LATCH PLATE
B
7- 2150388 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2150388 -6
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
2150388 -5
WIRE
INSUL
DESCRIPTION
B
2150388 -2
CRIMP
4
20
REVISION
2150388 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
2119957-2
8-21084-0
2119640-1
1803259-1
2119641-1
2119798-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
DETENT PIN
PART NO
DESCRIPTION
260
252
250
249
248
247
ITEM
NO
1
1
1
-77 -7 -6 -5 -2 -1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
- 1 - 1 1 1
- - 1 - - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - 2 2 - - - - - - 1
- - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - - - 2 - 1 1 1 1 1
- REF REF REF REF REF
- - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 2 2 2 2 2
- 1 - - 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 - 1 1 1
- 3 - 3 3 3
- 1 1 1 1 1
- - - - - 1
- - - - - 1
- 4 4 4 4 4
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 1 1 1 1 1
- - - - 1 - - - - 1 2
- - - - - 1
- - - - - 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 8 8 8 8 8
- 2 2 2 2 2
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 4 4 4 4 4
- 1 1 1 1 1
- - - - - - 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
- - - - - - 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
1
1
4
2
2
2
2
1
1
3
1
1
1
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1-22279-3
2119759-1
2119082-9
2079764-1
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
1901697-1
1752354-4
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
2119955-2
455888-6
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-5
2119793-1
992763-5
2079383-4
5-18022-5
2063961-1
2168400-4
1-2168083-0
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-1
18023-9
2119652-1
2119653-1
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1-18028-2
2079383-8
1-2168083-0
240639-1
1320906-1
1752371-5
2-22281-3
1752373-4
1901259-5
1-2079383-1
240644-1
1-690482-2
3-1803001-3
2217206-7
4-240641-1
238009-1
1633963-5
455888-5
9-1633305-1
PART NO
DWN
18OCT2013
CHK
18OCT2013
APVD
18OCT2013
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
APPLICATION SPEC
-
246
245
244
243
242
240
239
238
213
183
180
177
176
175
174
172
166
164
163
137
135
133
84
82
71
70
67
66
65
63
62
60
59
58
57
56
55
54
53
52
51
49
48
47
46
44
41
40
39
38
37
35
33
31
29
27
25
24
22
20
18
17
11
10
9
8
7
6
5
4
3
2
1
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM, AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, BHSC, RoHS (M4 X 16)
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SCR, BHSC, RoHS (M6 X 12)
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
1
Ocean End Feed
Applicator
-
DRAWING NO
2150388
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
6
DATE
DWN
APVD
-
-
-
37
40
44
245
REF
6
FEED TYPE
62
MECHANICAL
38
D
39
247
260
7
7
246
252
245
35
44
17.8
180
0.5
REF
243
HOLDDOWN SET-UP
6
2
2
2
1
2
56
A
7
2
242
5
8
58
177
63
PNEUMATIC
82
1
C
1
C
2
3
239
59
244
166
D
238
1
2
2
4
41
2
176
249
70
175
2
54
174
250
A
137
55
52
163
65
6
164
180
172
10
20
2
A
51
57
33
67
213
B
SERVO
LATCH PLATE
18
66
84
CAM POSITIONS
29
47
A
13
30mm STROKE
30mm STROKE
30mm STROKE
248
48
33
27
8
1
46
60
9
1
11
1
17
53
33
25
22
SERVO FEEDER
NOT INCLUDED
A
24
4
135
133
183
240
REF
49
49
A
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
B
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
11
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
18OCT2013
CHK
18OCT2013
APVD
18OCT2013
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150388
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
B
FINE CRIMP HEIGHT ADJUST
2- 2150388 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
n
25312
-
TERMINALS APPLIED
2.50mm2
1.50mm2
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
2119792-1
2119951-1
-
1901697-1
2161326-1
8- 2150388 -5
-
2119949-1
8- 2150388 -4
2063961-1
2119951-1
5-18022-5
1901697-1
2161326-1
8- 2150388 -5
-
2119949-1
8- 2150388 -4
2063961-1
2119950-1
5-18022-5
2119792-1
-
-
-
-
-
-
2119641-2
-
2119653-2
-
2119653-2
2119641-2
-
-
-
-
2168400-7
2168400-7
-
-
(QUANTITY 2)
-
(QUANTITY 2)
25312.213.011
25312.417.328
C1__DWG_PN_1_1
C1__DWG_PN_1_2
25312.417.031
C1__DWG_PN_1_3
25312.213.178
25312.213.042
C1__DWG_PN_1_4
C1__DWG_PN_1_5
25312.213.004
25312.123.330
C1__DWG_PN_1_6
C1__DWG_PN_1_7
-
2063440-1
-
-
6
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
7
2.10-3.10 mm [.083-.122 IN]
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
C1__DWG_PN_2_5
C1__DWG_PN_2_6
C1__DWG_PN_3_0
1572180-8
1572180-9
C1__DWG_PN_2_1
12
G & H TERMINAL
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1-1572180-0
C1__DWG_PN_3_3
1-1572180-1
1-1572180-2
C1__DWG_PN_3_4
C1__DWG_PN_3_5
1-1572180-3
C1__DWG_PN_3_6
C1__DWG_PN_4_0
25312.123.327
25312.123.324
C1__DWG_PN_4_1
C1__DWG_PN_4_2
25312.123.210
C1__DWG_PN_4_3
25312.123.211
25312.123.204
C1__DWG_PN_4_4
6
C1__DWG_PN_4_5
25312.123.178
C1__DWG_PN_4_6
C1__DWG_PN_2_7
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
6
-
INSULATION DIAMETER RANGE
-
1.75+/-0.05 [.069+/-.002]
1.70+/-0.05 [.067+/-.002]
1.50+/-0.05 [.059+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
9
4.4
5.0
7.0
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2150388 -4
2150388 -4
2150388 -5
1
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
A
10
1
1
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
TERMINAL LUBRICANT IS RECOMMENDED.
AMP 4805 REV 31MAR2000
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
12
G & H TERMINAL
C1__DWG_PN_1_0
WIRE
SIZE
2 X 1.00mm2
MECHANICAL FEED
2119950-1
FLACHSTECKHULSE 4.80 x 0.8 FASTON
TERMINAL
APPLICATION
SPECIFICATION
1572180-6
1572180-7
SMART APPLICATOR
A
REVISIONS
DIST
PART NUMBERS REQUIRED
TE CRIMP SPECIFICATION
5.00-5.00 mm [.197-.197 IN]
1572180-4
1572180-5
SERVO LATCH PLATE
LOC
1
-
7
WIRE STRIP LENGTH
1572180-3
CRIMP TOOLING KIT
G & H TERMINAL
TERMINAL NAME:
1572180-1
1572180-2
SET UP GAUGE
2119599-2
F
OV
3.68 mm [.145]
TERMINAL DATA:
2
TYPE
2.64 mm [.104]
TE TERMINAL
A
PNEUMATIC FEED
PNEUMATIC
2- 2150388 -5
APPLICATOR INSTRUCTIONS
408-10390
C
FINE CRIMP HEIGHT ADJUST
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
7- 2150388 -7
WIRE
INSUL
DESCRIPTION
B
2- 2150388 -2
CRIMP
4
20
REVISION
2- 2150388 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
-
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
1
1
1
1
2119782-1
2119640-1
1803259-1
1-22279-3
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, FLANGED
SPRING, COMPRESSION
DESCRIPTION
251
250
249
246
ITEM
NO
1
1
1
1
2
1
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
1
4
2
2
2
2
1
1
3
1
1
1
1
1
8
2
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
2119082-9
2079764-1
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
2079383-9
1901697-1
1752354-4
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119653-2
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
2119955-2
455888-6
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-5
2119793-1
992763-5
5-18022-5
2063961-1
2168400-4
1-2168083-0
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-1
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
1-18028-2
2079383-8
1-2168083-0
240639-1
1320906-1
1752371-5
2-22281-3
1752373-4
1901259-5
240644-1
1-690482-2
3-1803001-3
2217206-7
4-240641-1
238009-1
1633963-5
455888-5
9-1633305-1
1
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - 2 - - - - - 1
- - - 1 - - 1 - - 4 4 4 4
- - REF - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 2 - 1 1 1 1
- REF REF REF REF
- - - 1 - 1 1 1 1
- - - 1 - 1 1 1 1
- 1 1 1 1
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 1 - - REF - - - 1 - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 3 3 3 3
- - - - 1
- - - - 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- - - 1 - - - 1 2
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- - - - - 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
18OCT2013
CHK
18OCT2013
APVD
18OCT2013
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
K.HUANG
244
243
242
240
239
238
213
186
183
180
177
176
175
174
172
166
164
163
153
152
145
144
142
141
140
139
137
135
133
84
82
71
70
67
66
65
63
62
59
58
57
56
55
54
53
52
51
49
48
41
40
39
38
33
31
29
27
25
24
22
20
18
11
10
9
8
7
6
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, BHSC, RoHS (M4 X 16)
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150388
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
251
40
6
141
62
FEED TYPE
38
REF
MECHANICAL
39
D
7
7
17.8
145
153
246
139
140
0.5
244
180 REF
243
6
HOLDDOWN SET-UP
2
166
242
8
D
2
2
1
2
56
7
A
59
239
58
5
177
63
PNEUMATIC
82
1
C
1
C
238
2
3
2
1
4
2
41
2
249
176
2
70
175
250
A
54
174
137
55
163
52
65
6
180
172
20
10
A
2
51
57
33
164
SERVO
LATCH PLATE
18
67
213
B
66
CAM POSITIONS
30mm STROKE
84
12
30mm STROKE
30mm STROKE
142
152
B
SERVO FEEDER
NOT INCLUDED
A
29
33
27
8
1
141
144
9
1
11
1
186
53
33
25
22
24
4
133
135
183
240
REF
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
PACIFIC VERSION
49
MECHANICAL
PRE FEED
11
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
18OCT2013
CHK
18OCT2013
APVD
18OCT2013
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150388
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
