8-2150393-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION B 7-2150393-2 B 7- 2150393 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2150393 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR DATE DWN APVD RELEASED 31DEC2013 LG GB A1 ECR-14-000637 16JAN2014 XZ LG B ECR-19-007869 16MAY2019 TB CT A PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 4.32 mm [.170] 5.70 mm [.224] APPLICATOR INSTRUCTIONS 408-35043 YAZAKI TERMINAL TERMINAL DATA: YAZAKI CRIMP SPECIFICATION TERMINAL TERMINAL NAME: WIRE STRIP LENGTH n 5.00-6.00 mm [.197-.236 IN] C TERMINAL APPLICATION SPECIFICATION WA1881 - TERMINALS APPLIED TE TERMINAL 1949285-1 WIRE SIZE 5.00mm2 3.00mm2 1 2 B 7114-3030 C1__DWG_PN_1_1 6.02mm MAX [.237 IN MAX] - - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 1949285-2 W1__DWG_WGAUGE_2 2.25+/-0.05 [.089+/-.002] 1.95+/-0.05 [.077+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_1 YAZAKI TERMINAL 7114-3030-02 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 5.5 8.6 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 3 5 YAZAKI TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_4_0 C1__DWG_PN_4_1 4 W1__FA_SETTING_1 W1__FA_SETTING_2 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. TERMINAL PITCH NOT COMPATABLE WITH MECHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 - REF REF 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 4 4 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 8 8 2 2 2 2 1 1 2 2 1 1 2 2 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2119640-1 1803259-1 2119641-1 2119082-7 2079764-1 2119083-1 2063440-2 1-18028-0 21045-3 994970-2 240638-1 3-23627-7 455888-5 1803607-2 2-18032-2 2119740-1 2168078-1 2168083-2 2168400-1 2168083-9 5018030-1 986965-8 2119792-2 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-6 1-1752371-2 22281-9 1803292-4 6-1901696-7 4-1901695-9 1-2079383-1 7-240641-2 240644-5 7-690482-1 3-1803000-8 1-2217206-3 2-240641-2 4-238011-5 4-1633962-7 1-455888-2 6-1673600-2 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 31OCT2013 CHK 31OCT2013 APVD 31OCT2013 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 250 249 248 244 243 242 238 192 172 164 163 137 82 71 70 67 66 60 57 56 54 53 51 49 46 44 41 33 31 29 27 25 24 22 20 19 18 17 16 11 10 9 8 7 6 5 4 3 2 1 PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 35 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150393 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 43.90 44 0.05 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - REF D D 44 2 1 RAM SET-UP FEED TYPE 56 7 16 243 3 2 244 5 242 PNEUMATIC 82 1 1 C C 2 3 238 1 249 4 2 192 250 A 41 137 25 163 70 172 54 164 2 A 51 20 57 19 33 67 18 B B 66 CAM POSITION 30mm STROKE 29 248 33 27 8 1 60 46 31 9 1 11 1 17 53 33 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 31OCT2013 CHK 31OCT2013 APVD 31OCT2013 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150393 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2150393 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2150393 -7 A CRIMP TOOLING KIT - A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 4.32 mm [.170] 5.70 mm [.224] APPLICATOR INSTRUCTIONS 408-35043 YAZAKI TERMINAL TERMINAL DATA: TERMINAL TERMINAL NAME: WIRE STRIP LENGTH n 5.00-6.00 mm [.197-.236 IN] C TERMINAL APPLICATION SPECIFICATION WA1881 - TERMINALS APPLIED TE TERMINAL 1949285-1 WIRE SIZE 5.00mm2 3.00mm2 B 1 2 3 4 5 7114-3030 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE 6.02mm MAX [.237 IN MAX] - - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 W1__DWG_WGAUGE_2 2.25+/-0.05 [.089+/-.002] 1.95+/-0.05 [.077+/-.002] C1__DWG_PN_3_0 1949285-2 C1__DWG_PN_3_1 YAZAKI TERMINAL C1__DWG_PN_4_0 7114-3030-02 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 3 5 YAZAKI TERMINAL C1__DWG_PN_1_0 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 4 - 2 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 2 - 4 - 2 - 2 - 2 - 1 - 1 - 1 - 8 - 2 - 2 - 1 - 2 - 1 - 2 - 1 - 1 - 1 - 1 - 1 - - 1 1 1 - 1 - - 1 - 1 1 1 - 1 1 1 YAZAKI CRIMP SPECIFICATION W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 5.5 8.6 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. C1__DWG_PN_4_1 4 W1__FA_SETTING_1 W1__FA_SETTING_2 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATABLE WITH MECHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 A 2119640-1 1803259-1 2119082-7 2079764-1 2119083-1 2063440-2 1-18028-0 2079383-9 21045-3 994970-2 240638-1 2119641-2 2168083-8 2119655-6 1803518-1 3-23627-7 455888-5 1803607-2 2-18032-2 2119740-1 2168078-1 2168400-1 2168083-9 5018030-1 986965-8 2119792-2 18023-9 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-6 1-1752371-2 22281-9 1803292-4 6-1901696-7 4-1901695-9 7-240641-2 240644-5 7-690482-1 3-1803000-8 1-2217206-3 2-240641-2 4-238011-5 4-1633962-7 1-455888-2 6-1673600-2 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 2 1 2 4 2 2 2 1 1 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 31OCT2013 CHK 31OCT2013 APVD 31OCT2013 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 250 249 244 243 242 238 192 186 172 164 163 152 144 141 140 137 82 71 70 67 66 57 56 54 53 51 49 41 33 31 29 27 25 24 22 20 19 18 16 11 10 9 8 7 6 5 4 3 2 1 PUSH ROD, AIR FEED BUSHING, FLANGED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC PIN, RETAIN, GRVD, 3/16 X .854 SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 35 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150393 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 34.87 0.05 140 REF DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE D D RAM SET-UP 1 7 140 2 244 243 3 2 56 16 5 242 PNEUMATIC 82 1 1 C C 238 2 3 249 1 2 250 A 4 137 25 192 41 163 70 172 54 164 A 51 20 2 57 19 33 67 B 18 B 66 CAM POSITION 30mm STROKE 152 29 33 27 8 1 144 141 31 9 1 11 1 186 53 33 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 31OCT2013 CHK 31OCT2013 APVD 31OCT2013 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150393 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B