8-2150394-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-2 ALL RIGHTS RESERVED. PART NUMBER REVISION 2150394 -2 DESCRIPTION A 2150394 -5 2150394 -6 A NON-CRIMP HEIGHT ADJUST 2150394 -7 A FINE CRIMP HEIGHT ADJUST CONVERT TO - PNEUMATIC SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 7- 2150394 -7 D 6 4 SERVO LATCH PLATE SMART APPLICATOR 4 SERVO LATCH PLATE 11 NONE CRIMP TOOLING KIT - PNEUMATIC FEED - - - - CRIMP WIRE INSUL SIZE 3.94 mm [.155] APPLICATOR INSTRUCTIONS 408-10390 - - 2119951-1 - 1803052-1 2161326-1 8- 2150394 -5 - - 8- 2150394 -4 - 2119950-1 - 2119792-2 - - - - - - - - - - - - - - 2119641-1 - - - - - - - - 2168400-7 - (QUANTITY 2) - - 2063440-2 - - 6 - LEAR CRIMP SPECIFICATION FLACHSTECKER 6.3X0.8-2.5 TERMINAL NAME: WIRE STRIP LENGTH n 5.50-5.50 mm [.217-.217 IN] C TERMINAL APPLICATION SPECIFICATION 25696 Rev 7 - INSULATION DIAMETER RANGE 2.20-2.80 mm [.087-.110 IN] - - - - TERMINALS APPLIED TE TERMINAL 1572634-1 1572634-2 1572634-3 1572634-4 1572634-5 WIRE SIZE 2.50mm2 2X 1.00mm2 1.00 + 0.75mm2 1.50mm2 6 G&H TERMINAL C1__DWG_PN_1_0 25696.213.009 25696.213.111 C1__DWG_PN_1_1 C1__DWG_PN_1_2 25696.213.141 C1__DWG_PN_1_3 25696.213.178 25696.126.009 C1__DWG_PN_1_4 C1__DWG_PN_1_5 C1__DWG_PN_2_0 TE TERMINAL 1572634-6 1572634-7 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1572634-8 C1__DWG_PN_3_3 1572634-9 1-1572634-0 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.90+/-0.05 [.075+/-.002] 1.80+/-0.05 [.071+/-.002] 1.70+/-0.05 [.067+/-.002] 1.60+/-0.05 [.063+/-.002] C1__DWG_PN_3_4 C1__DWG_PN_3_5 G&H TERMINAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 C1__DWG_PN_4_0 25696.126.113 25696.126.141 C1__DWG_PN_4_1 C1__DWG_PN_4_2 25696.126.142 C1__DWG_PN_4_3 25696.126.143 25696.126.178 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 4.5 5.4 6.5 8.0 C1__DWG_PN_4_4 C1__DWG_PN_4_5 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150394 -4 2150394 -5 2150394 -6 1 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 A 9 10 11 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 1 & 242. 180 1 & 242. & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 - 1 - 1 - 1 1 -77 -7 -6 -5 -2 1 1 1 2119957-2 8-21084-0 2119640-1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED PART NO DESCRIPTION 260 252 250 ITEM NO 1 1 AMP 4805 REV 31MAR2000 LTR mm & 4 of 4) 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 2119082-9 2079764-1 2119083-1 2168400-7 2063440-2 2119740-2 1803052-1 1752354-2 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 1976052-1 2119793-1 992763-5 2079383-4 2168400-4 2168083-9 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 18023-9 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1-1752371-2 2-22281-3 1752373-4 1-1901696-0 1-1901695-0 1-2079383-1 5-240641-6 1752360-1 240644-5 3-690482-2 3-1803001-7 1-2217206-0 2-240641-9 238009-1 1-2119785-6 1-455888-0 1490019-7 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 1 3 1 4 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - - - - 1 - - - - 1 - 1 - 1 1 - 1 - 1 1 - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 2 2 - - - - 1 - - 1 1 - - REF REF - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - 2 - 1 1 1 1 - REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - - 1 - 2 2 2 2 - 1 1 1 1 - 1 - 1 1 - 3 - 3 3 - 1 1 1 1 - 4 4 4 4 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - - 1 - - - - 1 - 1 1 1 1 - 1 - 1 1 - 1 1 1 1 - 1 - 1 1 - 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 - 8 8 8 8 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 4 4 4 4 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT P DESCRIPTION DATE RELEASED DWN APVD LG 18DEC2013 TE - TYPE G&H TERMINAL TERMINAL DATA: 66 PART NUMBERS REQUIRED F OV 2.84 mm [.112] A REVISIONS DIST A 6 APPLICATOR DATA LOC 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 04NOV2013 CHK 04NOV2013 APVD 04NOV2013 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 249 248 247 246 245 244 243 242 240 238 213 183 180 177 176 175 174 172 166 164 163 137 135 133 82 71 70 67 66 65 63 62 60 57 56 55 54 53 52 51 49 46 44 41 40 39 38 37 35 33 31 29 27 25 24 22 20 19 18 17 16 13 11 10 9 8 7 6 5 4 3 2 1 BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN,TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150394 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 6 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 40 44 245 REF 62 6 38 D D 39 247 260 252 7 18.11 [ 0.713 ] 246 245 35 7 44 180 243 REF HOLDDOWN SET-UP 6 2 2 2 1 2 FEED TYPE 56 7 2 16 244 5 166 242 8 177 63 82 1 PNEUMATIC 1 2 C C 238 3 176 2 1 4 41 70 175 2 2 249 2 54 174 250 A 137 55 52 163 65 172 10 180 6 A 164 20 2 51 57 33 19 SERVO LATCH PLATE 18 67 213 B 66 B CAM POSITION 30mm STROKE 29 248 33 27 8 1 46 60 31 13 9 1 11 1 17 53 33 25 22 SERVO FEEDER NOT INCLUDED A 24 4 49 135 133 183 240 REF A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 04NOV2013 CHK 04NOV2013 APVD 04NOV2013 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150394 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-2 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2150394 -2 DESCRIPTION A 2- 2150394 -5 7- 2150394 -7 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST A CONVERT TO PNEUMATIC FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2- 2150394 -7 D 6 NONE CRIMP TOOLING KIT - 4 CRIMP WIRE INSUL SIZE - - - - - 3.94 mm [.155] APPLICATOR INSTRUCTIONS 408-10390 SERVO LATCH PLATE 2119951-1 1803052-1 8- 2150394 -5 - - SMART APPLICATOR 2161326-1 - 8- 2150394 -4 - - 2168400-7 (QUANTITY 2) - - - - - - - - PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-2 - 2063440-2 - - - - - - - - - - - - 6 - TYPE G&H TERMINAL TERMINAL DATA: LEAR CRIMP SPECIFICATION FLACHSTECKER 6.3X0.8-2.5 TERMINAL NAME: WIRE STRIP LENGTH n 5.50-5.50 mm [.217-.217 IN] C TERMINAL APPLICATION SPECIFICATION 25696 Rev 7 - INSULATION DIAMETER RANGE 2.20-2.80 mm [.087-.110 IN] - - - - TERMINALS APPLIED TE TERMINAL 1572634-1 1572634-2 1572634-3 1572634-4 1572634-5 WIRE SIZE 2.50mm2 2X 1.00mm2 1.00 + 0.75mm2 1.50mm2 G&H TERMINAL C1__DWG_PN_1_0 25696.213.009 25696.213.111 C1__DWG_PN_1_1 C1__DWG_PN_1_2 25696.213.141 C1__DWG_PN_1_3 25696.213.178 25696.126.009 C1__DWG_PN_1_4 C1__DWG_PN_1_5 C1__DWG_PN_2_0 TE TERMINAL 1572634-6 1572634-7 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1572634-8 C1__DWG_PN_3_3 1572634-9 1-1572634-0 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.90+/-0.05 [.075+/-.002] 1.80+/-0.05 [.071+/-.002] 1.70+/-0.05 [.067+/-.002] 1.60+/-0.05 [.063+/-.002] C1__DWG_PN_3_4 C1__DWG_PN_3_5 G&H TERMINAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 C1__DWG_PN_4_0 25696.126.113 25696.126.141 C1__DWG_PN_4_1 C1__DWG_PN_4_2 25696.126.142 C1__DWG_PN_4_3 25696.126.143 25696.126.178 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 4.5 5.4 6.5 8.0 C1__DWG_PN_4_4 6 C1__DWG_PN_4_5 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. B 1 2 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150394 -4 2150394 -5 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 10 1 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 1 & 242. & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 - 1 1 1 -77 -27 -25 -22 1 2119782-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE DESCRIPTION TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. AMP 4805 REV 31MAR2000 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - F OV 2.84 mm [.112] 66 PART NUMBERS REQUIRED 6 APPLICATOR DATA A REVISIONS DIST - - - LOC 1 251 1 ITEM NO 1 1 1 1 1 2 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 3 4 2 2 2 2 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 DIMENSIONS: mm & 2 of 4) 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 2168400-7 2063440-2 2119740-2 2079383-9 1803052-1 1752354-2 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 1976052-1 2119793-1 992763-5 2168400-4 2168083-9 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 18023-9 2079383-7 2119645-1 2119957-1 1-2119644-2 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1-1752371-2 2-22281-3 1752373-4 1-1901696-0 1-1901695-0 5-240641-6 1752360-1 240644-5 3-690482-2 3-1803001-7 1-2217206-0 2-240641-9 238009-1 1-2119785-6 1-455888-0 1490019-7 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - - - 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - 2 - - - 1 - - 1 - 4 4 4 - - REF - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - 2 - 1 1 1 - REF REF REF - - - 1 - 1 1 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - 1 - - REF - - 1 - 1 1 1 - 1 1 1 - 2 2 2 - 1 - 1 - 2 2 2 - 1 1 1 - 1 1 1 - 3 3 3 - 4 4 4 - 2 2 2 - 2 2 2 - 2 2 2 - 2 2 2 - 1 1 1 - - - 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 8 8 8 - 2 2 2 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - - 1 1 1 1 1 1 1 - 1 1 1 - - - - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 04NOV2013 CHK 04NOV2013 APVD 04NOV2013 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 250 249 246 244 243 242 240 238 213 186 183 180 177 176 175 174 172 166 164 163 153 152 145 144 141 140 139 137 135 133 82 71 70 67 66 65 63 62 57 56 55 54 53 52 51 49 41 40 39 38 33 31 29 27 25 24 22 20 19 18 16 13 11 10 9 8 7 6 5 4 3 2 1 PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN,TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 20 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150394 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 40 62 6 141 REF 38 39 D 7 18.11 [ 0.713 ] 7 D 145 153 246 139 140 244 180 REF 243 6 HOLDDOWN SET-UP 2 166 242 2 2 1 FEED TYPE 56 7 2 16 8 5 177 63 PNEUMATIC 82 1 C 1 C 238 2 249 3 2 1 4 2 41 2 2 176 250 A 70 175 137 163 54 174 172 55 52 51 65 6 20 10 A 180 2 164 57 33 19 SERVO LATCH PLATE 18 67 213 B 66 B CAM POSITION 30mm STROKE 152 SERVO FEEDER NOT INCLUDED A 29 33 27 8 1 141 144 31 13 9 1 11 1 186 53 33 25 22 24 133 4 135 183 240 REF A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 04NOV2013 CHK 04NOV2013 APVD 04NOV2013 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150394 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A