7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
B
B
FINE CRIMP HEIGHT ADJUST
APPLICATOR INSTRUCTIONS
408-10390
n
6.20-6.80 mm [.244-.268 IN]
4
LEAR SPEC Rev 3
1949269-1
1949269-2
1949269-3
1949269-4
1949269-5
WIRE
SIZE
6.00mm2
1.5+4.0
2.5+2.5
1.0+4.0
4.00mm2
1.5+2.5
G&H TERMINAL
25921.201.011
25921.201.004
C1__DWG_PN_1_2
25921.123.211
C1__DWG_PN_1_3
25921.123.204
25997.201.011
C1__DWG_PN_1_4
C1__DWG_PN_1_5
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
-
2119951-1
-
-
-
-
-
2119641-1
-
-
-
2119653-1
-
-
-
-
5-18022-5
2119792-2
-
-
8- 2150395 -4
2063961-1
2119950-1
2119653-1
8- 2150395 -5
-
2119949-1
-
5-18022-5
1901697-1
2161326-1
-
8- 2150395 -4
2063961-1
2119951-1
2119641-1
8- 2150395 -5
-
2119949-1
-
-
1901697-1
2161326-1
-
-
-
-
-
-
-
-
WIRE STRIP LENGTH
-
C1__DWG_PN_2_0
TERMINAL
APPLICATION
SPECIFICATION
-
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
TE TERMINAL
1949269-6
1949269-7
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1949269-8
C1__DWG_PN_3_3
1949269-9
C1__DWG_PN_3_4
-
-
2168400-7
2168400-7
-
-
(QUANTITY 2)
-
(QUANTITY 2)
6
-
-
2063440-1
-
-
-
-
-
-
-
TE TERMINAL
1949269-1
C1__DWG_PN_4_0
25997.201.004
25997.123.211
C1__DWG_PN_4_1
1949269-2
C1__DWG_PN_4_2
25997.123.204
1949269-3
1949269-4
C1__DWG_PN_4_3
25921.123.242
C1__DWG_PN_4_4
1949269-5
C1__DWG_PN_2_5
2.45+0.10/-0.05 [.096+.004/-.002]
2.40+0.10/-0.05 [.094+.004/-.002]
2.35+0.10/-0.05 [.093+.004/-.002]
2.35+0.10/-0.05 [.093+.004/-.002]
2.15+0.10/-0.05 [.085+.004/-.002]
2.15+0.10/-0.05 [.085+.004/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
W1__DWG_CRIMP_HT_6
6.4
7.0
7.0
7.0
9.4
9.3
NONE
INSULATION DIAMETER RANGE
6
3.40-4.30 mm[.134-.169 IN]
TERMINALS APPLIED
G&H TERMINAL
CRIMP HEIGHT
REFERENCE SETTING
n
6.20-6.80 mm [.244-.268 IN]
-
G&H TERMINAL
25921.201.011
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_2_1
25921.201.004
C1__DWG_PN_1_2
C1__DWG_PN_1_4
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1949269-8
1949269-9
C1__DWG_PN_2_3
C1__DWG_PN_2_4
25997.201.011
C1__DWG_PN_1_5
C1__DWG_PN_3_0
1949269-7
C1__DWG_PN_2_2
25921.123.211
25921.123.204
C1__DWG_PN_1_3
TE TERMINAL
1949269-6
C1__DWG_PN_2_0
C1__DWG_PN_3_3
C1__DWG_PN_3_4
G&H TERMINAL
25997.201.004
25997.123.211
25997.123.204
25921.123.242
C1__DWG_PN_4_0
C1__DWG_PN_4_1
C1__DWG_PN_4_2
C1__DWG_PN_4_3
C1__DWG_PN_4_4
6
C1__DWG_PN_2_5
9
WIRE
SIZE
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
2X12 AWG
10 AWG
W1__FA_SETTING_4
2X14 AWG
W1__FA_SETTING_5
12 AWG
W1__FA_SETTING_6
CRIMP HEIGHT
9
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
2.47+/-0.05 [.097+/-.002]
6.4
W1__DWG_CRIMP_HT_1
2.30+/-0.05 [.091+/-.002]
7.5
W1__DWG_CRIMP_HT_2
2.05+/-0.05 [.081+/-.002]
9.5
W1__DWG_CRIMP_HT_3
1.91+/-0.05 [.075+/-.002]
11.3
W1__DWG_CRIMP_HT_4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
6
7
B
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150395
2150395
2150395
2150395
-4
-4
-5
-6
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
A
10
11
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50
& 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF I3TEMS 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THE
ITEM
ITEM
FEED
RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
AMP 4805 REV 31MAR2000
LOC
A
1
REVISIONS
DIST
66
P
LTR
7
-
1
1
1
-
1
1
1
1
1
-
1
1
1
1
1
1
-
1
1
1
-
-77 -7 -6 -5 -2 -1
1
1
1
1
1
1
1
1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119759-1
PART NO
DESCRIPTION
DATE
DWN
APVD
B
ECR-15-000168
06JAN2015
MR
GB
B1
ECR-15-015938
30OCT2015
JH
UG
2063440-1
TE CRIMP SPECIFICATION
TERMINAL 6.3X0.8 - 6
TERMINAL NAME:
3.40-4.30 mm[.134-.169 IN]
-
G &H TERMINAL
TERMINAL DATA:
LEAR CRIMP SPECIFICATION
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
PNEUMATIC FEED
-
INSULATION DIAMETER RANGE
-
C1__DWG_PN_1_1
4
MECHANICAL FEED
NONE
TERMINALS APPLIED
TE TERMINAL
SMART APPLICATOR
2119792-2
TYPE
TERMINAL 6.3X0.8 - 6
C1__DWG_PN_1_0
SERVO LATCH PLATE
2119950-1
8
WIRE STRIP LENGTH
C
MECHANICAL FEED
PNEUMATIC
CRIMP TOOLING KIT
G&H TERMINAL
TERMINAL
APPLICATION
SPECIFICATION
SET UP GAUGE
2119599-2
F
OV
4.57 mm [.180]
TERMINAL NAME:
SMART APPLICATOR
SERVO
LATCH PLATE 12
2150395 -7
A
SERVO LATCH PLATE
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
3.94 mm [.155]
TERMINAL DATA:
2
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO
LATCH PLATE
B
7- 2150395 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2150395 -6
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
2150395 -5
WIRE
INSUL
DESCRIPTION
B
2150395 -2
CRIMP
4
20
REVISION
2150395 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
DESCRIPTION
260
252
250
249
248
247
246
245
ITEM
NO
1
1
1
1
1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - 2 2 - - - - - - 1
- - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - - - 2 - 1 1 1 1 1
- REF REF REF REF REF
- - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1
- 1 1 1 1 1
- 2 2 2 2 2
- 1 - - 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 - 1 1 1
- 3 - 3 3 3
- 1 1 1 1 1
- - - - - 1
- - - - - 1
- 4 4 4 4 4
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 1 1 1 1 1
- - - - 1 - 1 1 1 1 1
- - - - 1 2
- - - - - 1
- - - - - 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 8 8 8 8 8
- 2 2 2 2 2
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 4 4 4 4 4
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - - - - - 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
- - - - - - 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
1
1
4
2
2
2
2
1
1
1
3
1
1
1
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 4 of 4)
1
-77 -7 -6 -5 -2 -1
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
2119082-4
2079764-1
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
1901697-1
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
455888-5
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
2079383-4
5-18022-5
2063961-1
2168400-1
1-2168083-0
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
1-1752354-2
18023-9
2119652-1
2119653-1
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
1-2119644-3
2119085-1
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-3
2-22281-3
1752373-4
1803152-2
1803151-2
1-2079383-1
240641-2
1752360-1
240833-7
690482-4
1-1633383-5
1-2217206-0
240641-7
238009-1
2119785-8
455888-7
456415-6
1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
31OCT2013
CHK
31OCT2013
APVD
31OCT2013
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
244
243
242
240
239
238
213
183
177
176
175
174
172
166
164
163
137
135
133
82
71
70
67
66
65
63
62
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
33
31
29
27
25
24
22
20
19
18
17
16
13
11
10
9
8
7
6
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE .155 F PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150395
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
6
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
37
40
44
245
REF
6
FEED TYPE
62
MECHANICAL
38
D
39
247
260
7
7
252
245
35
44
16.6 REF
50
246
REF
243
HOLDDOWN SET-UP
6
2
2
2
56
1
2
A
7
2
244
242
5
8
58
177
63
PNEUMATIC
82
1
C
1
C
2
3
239
59
16
166
D
238
1
2
2
4
41
2
176
70
175
2
54
174
250
A
137
55
52
65
6
249
163
19
10
50
20
2
A
164
172
51
57
33
67
B
SERVO
LATCH PLATE
18
213
66
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
29
47
A
33
27
8
1
46
60
31
13
9
1
11
17
53
33
25
22
24
248
48
4
135
133
183
240
REF
49
49
A
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
SERVO FEEDER
NOT INCLUDED
A
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
11
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
31OCT2013
CHK
31OCT2013
APVD
31OCT2013
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150395
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
FINE CRIMP HEIGHT ADJUST
NONE
n
LEAR SPEC Rev 3
1949269-3
1949269-4
1949269-5
WIRE
SIZE
6.00mm2
1.5+4.0
2.5+2.5
1.0+4.0
4.00mm2
1.5+2.5
B
25921.201.011
25921.201.004
25921.123.211
C1__DWG_PN_1_3
25921.123.204
25997.201.011
C1__DWG_PN_1_4
C1__DWG_PN_1_5
-
-
-
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
C1__DWG_PN_2_4
TE TERMINAL
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
W1__DWG_WGAUGE_5
W1__DWG_WGAUGE_6
C1__DWG_PN_3_0
1949269-6
1949269-7
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1949269-8
C1__DWG_PN_3_3
1949269-9
C1__DWG_PN_3_4
TERMINAL
APPLICATION
SPECIFICATION
G&H TERMINAL
TE TERMINAL
1949269-1
C1__DWG_PN_4_0
25997.201.004
25997.123.211
C1__DWG_PN_4_1
1949269-2
1949269-3
C1__DWG_PN_4_2
25997.123.204
C1__DWG_PN_4_3
25921.123.242
1949269-4
C1__DWG_PN_4_4
1949269-5
C1__DWG_PN_2_5
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
2.45+0.10/-0.05 [.096+.004/-.002]
2.40+0.10/-0.05 [.094+.004/-.002]
2.35+0.10/-0.05 [.093+.004/-.002]
2.35+0.10/-0.05 [.093+.004/-.002]
2.15+0.10/-0.05 [.085+.004/-.002]
2.15+0.10/-0.05 [.085+.004/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
W1__DWG_CRIMP_HT_5
W1__DWG_CRIMP_HT_6
6.4
7.0
7.0
7.0
9.4
9.3
WIRE
SIZE
9
W1__FA_SETTING_1
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2X12 AWG
10 AWG
W1__FA_SETTING_2
2X14 AWG
W1__FA_SETTING_3
12 AWG
W1__FA_SETTING_4
-
-
-
-
-
-
2119653-2
-
-
-
-
-
2119653-2
2168400-7
-
2119641-2
-
-
-
2168400-7
-
-
-
(QUANTITY 2)
-
(QUANTITY 2)
-
-
2063440-1
-
-
n
NONE
7
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
3.40-4.30 mm[.134-.169 IN]
G&H TERMINAL
25921.201.011
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_2_0
C1__DWG_PN_2_1
25921.201.004
25921.123.211
C1__DWG_PN_1_2
C1__DWG_PN_1_3
C1__DWG_PN_2_2
C1__DWG_PN_2_3
25921.123.204
C1__DWG_PN_1_4
C1__DWG_PN_2_4
25997.201.011
C1__DWG_PN_1_5
TE TERMINAL
1949269-6
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
C1__DWG_PN_3_1
1949269-7
1949269-8
C1__DWG_PN_3_2
C1__DWG_PN_3_3
1949269-9
C1__DWG_PN_3_4
G&H TERMINAL
25997.201.004
C1__DWG_PN_4_0
6
C1__DWG_PN_4_1
25997.123.211
25997.123.204
C1__DWG_PN_4_2
C1__DWG_PN_4_3
25921.123.242
C1__DWG_PN_4_4
C1__DWG_PN_2_5
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
2.47+/-0.05 [.097+/-.002]
2.30+/-0.05 [.091+/-.002]
2.05+/-0.05 [.081+/-.002]
1.91+/-0.05 [.075+/-.002]
CRIMP HEIGHT
9
REFERENCE SETTING
6.4
W1__DWG_CRIMP_HT_1
W1__FA_SETTING_1
7.5
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_2
9.5
W1__DWG_CRIMP_HT_3
11.3
W1__DWG_CRIMP_HT_4
6
W1__FA_SETTING_3
W1__FA_SETTING_4
W1__FA_SETTING_6
2150395 -4
2150395 -4
2150395 -5
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
A
10
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
& 153.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
& 62.
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
1
1
1
1
1
1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-4
2079764-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
DESCRIPTION
251
250
249
246
244
243
ITEM
NO
1
1
1
- 1 1 1 1
- - 2 - - - - - 1
- - - 1 - - 1 - - 4 4 4 4
- - REF - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 2 - 1 1 1 1
- REF REF REF REF
- - - 1 - 1 1 1 1
- - - 1 - 1 1 1 1
- 1 1 1 1
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 1 - - REF - - - 1 - - 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 3 3 3 3
- - - - 1
- - - - 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- - - 1 - 1 1 1 1
- - - 1 2
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
66
P
LTR
2
1
1
1
4
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
1
4
2
2
2
2
1
1
1
3
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
2079383-9
1901697-1
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119653-2
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
455888-5
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
5-18022-5
2063961-1
2168400-1
1-2168083-0
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
1-1752354-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-3
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-3
2-22281-3
1752373-4
1803152-2
1803151-2
240641-2
1752360-1
240833-7
690482-4
1-1633383-5
1-2217206-0
240641-7
238009-1
2119785-8
455888-7
456415-6
1
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
6
W1__FA_SETTING_5
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
-
-
6.20-6.80 mm [.244-.268 IN]
3.40-4.30 mm[.134-.169 IN]
A
REVISIONS
DIST
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
TERMINALS APPLIED
G&H TERMINAL
C1__DWG_PN_1_2
5-18022-5
2119792-2
-
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
-
C1__DWG_PN_1_1
2119950-1
TERMINAL 6.3X0.8 - 6
TERMINAL NAME:
TERMINALS APPLIED
1949269-1
1949269-2
2063961-1
G&H TERMINAL
TERMINAL DATA:
TERMINAL 6.3X0.8 - 6
C1__DWG_PN_1_0
8- 2150395 -4
-
F
OV
6.20-6.80 mm [.244-.268 IN]
TE TERMINAL
-
2119949-1
-
8- 2150395 -5
2119641-2
7
LEAR CRIMP SPECIFICATION
LOC
1
-
TYPE
WIRE STRIP LENGTH
C
SET UP GAUGE
2119599-2
8
G&H TERMINAL
TERMINAL
APPLICATION
SPECIFICATION
-
5-18022-5
1901697-1
2161326-1
-
8- 2150395 -4
2063961-1
2119951-1
PNEUMATIC FEED
8- 2150395 -5
-
2119949-1
MECHANICAL FEED
-
1901697-1
2161326-1
SMART APPLICATOR
B
APPLICATOR INSTRUCTIONS
408-10390
TERMINAL NAME:
SMART APPLICATOR
4
2119792-2
2119951-1
SERVO LATCH PLATE
2- 2150395 -7
CRIMP TOOLING KIT
SERVO LATCH PLATE
PNEUMATIC
FINE CRIMP HEIGHT ADJUST
A
2119950-1
MECHANICAL FEED
B
4.57 mm [.180]
2
PART NUMBERS REQUIRED
PNEUMATIC FEED
MECHANICAL
2- 2150395 -5
3.94 mm [.155]
TERMINAL DATA:
FINE CRIMP HEIGHT ADJUST
CONVERT TO
SERVO
LATCH PLATE
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
7- 2150395 -7
WIRE
INSUL
DESCRIPTION
B
2- 2150395 -2
CRIMP
4
20
REVISION
2- 2150395 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
31OCT2013
CHK
31OCT2013
APVD
31OCT2013
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
242
240
239
238
213
186
183
177
176
175
174
172
166
164
163
153
152
145
144
142
141
140
139
137
135
133
82
71
70
67
66
65
63
62
59
58
57
56
55
54
53
52
51
50
49
48
41
40
39
38
33
31
29
27
25
24
22
20
19
18
16
13
11
10
9
8
7
6
5
4
3
2
1
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE .155 F PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150395
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
251
40
6
141
62
FEED TYPE
38
REF
MECHANICAL
39
D
7
7
145
153
246
139
140
16.6 REF
50
244
REF
243
6
HOLDDOWN SET-UP
2
166
242
2
2
56
1
7
2
A
59
16
8
D
239
58
5
177
63
PNEUMATIC
82
1
C
1
C
238
2
3
2
1
4
2
41
2
249
176
2
70
175
A
54
19
174
250
137
55
163
52
172
65
6
20
10
A
50
2
51
57
33
164
67
SERVO
LATCH PLATE
18
213
B
66
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
152
SERVO FEEDER
NOT INCLUDED
A
29
33
27
8
1
141
144
31
13
9
1
11
186
53
33
25
22
24
4
133
135
183
240
REF
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
PACIFIC VERSION
49
MECHANICAL
PRE FEED
11
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
31OCT2013
CHK
31OCT2013
APVD
31OCT2013
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150395
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1