8-2150395-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER B B FINE CRIMP HEIGHT ADJUST APPLICATOR INSTRUCTIONS 408-10390 n 6.20-6.80 mm [.244-.268 IN] 4 LEAR SPEC Rev 3 1949269-1 1949269-2 1949269-3 1949269-4 1949269-5 WIRE SIZE 6.00mm2 1.5+4.0 2.5+2.5 1.0+4.0 4.00mm2 1.5+2.5 G&H TERMINAL 25921.201.011 25921.201.004 C1__DWG_PN_1_2 25921.123.211 C1__DWG_PN_1_3 25921.123.204 25997.201.011 C1__DWG_PN_1_4 C1__DWG_PN_1_5 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 - 2119951-1 - - - - - 2119641-1 - - - 2119653-1 - - - - 5-18022-5 2119792-2 - - 8- 2150395 -4 2063961-1 2119950-1 2119653-1 8- 2150395 -5 - 2119949-1 - 5-18022-5 1901697-1 2161326-1 - 8- 2150395 -4 2063961-1 2119951-1 2119641-1 8- 2150395 -5 - 2119949-1 - - 1901697-1 2161326-1 - - - - - - - - WIRE STRIP LENGTH - C1__DWG_PN_2_0 TERMINAL APPLICATION SPECIFICATION - C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 TE TERMINAL 1949269-6 1949269-7 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1949269-8 C1__DWG_PN_3_3 1949269-9 C1__DWG_PN_3_4 - - 2168400-7 2168400-7 - - (QUANTITY 2) - (QUANTITY 2) 6 - - 2063440-1 - - - - - - - TE TERMINAL 1949269-1 C1__DWG_PN_4_0 25997.201.004 25997.123.211 C1__DWG_PN_4_1 1949269-2 C1__DWG_PN_4_2 25997.123.204 1949269-3 1949269-4 C1__DWG_PN_4_3 25921.123.242 C1__DWG_PN_4_4 1949269-5 C1__DWG_PN_2_5 2.45+0.10/-0.05 [.096+.004/-.002] 2.40+0.10/-0.05 [.094+.004/-.002] 2.35+0.10/-0.05 [.093+.004/-.002] 2.35+0.10/-0.05 [.093+.004/-.002] 2.15+0.10/-0.05 [.085+.004/-.002] 2.15+0.10/-0.05 [.085+.004/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 6.4 7.0 7.0 7.0 9.4 9.3 NONE INSULATION DIAMETER RANGE 6 3.40-4.30 mm[.134-.169 IN] TERMINALS APPLIED G&H TERMINAL CRIMP HEIGHT REFERENCE SETTING n 6.20-6.80 mm [.244-.268 IN] - G&H TERMINAL 25921.201.011 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_1 25921.201.004 C1__DWG_PN_1_2 C1__DWG_PN_1_4 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1949269-8 1949269-9 C1__DWG_PN_2_3 C1__DWG_PN_2_4 25997.201.011 C1__DWG_PN_1_5 C1__DWG_PN_3_0 1949269-7 C1__DWG_PN_2_2 25921.123.211 25921.123.204 C1__DWG_PN_1_3 TE TERMINAL 1949269-6 C1__DWG_PN_2_0 C1__DWG_PN_3_3 C1__DWG_PN_3_4 G&H TERMINAL 25997.201.004 25997.123.211 25997.123.204 25921.123.242 C1__DWG_PN_4_0 C1__DWG_PN_4_1 C1__DWG_PN_4_2 C1__DWG_PN_4_3 C1__DWG_PN_4_4 6 C1__DWG_PN_2_5 9 WIRE SIZE W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 2X12 AWG 10 AWG W1__FA_SETTING_4 2X14 AWG W1__FA_SETTING_5 12 AWG W1__FA_SETTING_6 CRIMP HEIGHT 9 REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 2.47+/-0.05 [.097+/-.002] 6.4 W1__DWG_CRIMP_HT_1 2.30+/-0.05 [.091+/-.002] 7.5 W1__DWG_CRIMP_HT_2 2.05+/-0.05 [.081+/-.002] 9.5 W1__DWG_CRIMP_HT_3 1.91+/-0.05 [.075+/-.002] 11.3 W1__DWG_CRIMP_HT_4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 6 7 B 1 2 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150395 2150395 2150395 2150395 -4 -4 -5 -6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 10 11 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF I3TEMS 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE ITEM ITEM FEED RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT AMP 4805 REV 31MAR2000 LOC A 1 REVISIONS DIST 66 P LTR 7 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 - 1 1 1 - -77 -7 -6 -5 -2 -1 1 1 1 1 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 PART NO DESCRIPTION DATE DWN APVD B ECR-15-000168 06JAN2015 MR GB B1 ECR-15-015938 30OCT2015 JH UG 2063440-1 TE CRIMP SPECIFICATION TERMINAL 6.3X0.8 - 6 TERMINAL NAME: 3.40-4.30 mm[.134-.169 IN] - G &H TERMINAL TERMINAL DATA: LEAR CRIMP SPECIFICATION CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 PNEUMATIC FEED - INSULATION DIAMETER RANGE - C1__DWG_PN_1_1 4 MECHANICAL FEED NONE TERMINALS APPLIED TE TERMINAL SMART APPLICATOR 2119792-2 TYPE TERMINAL 6.3X0.8 - 6 C1__DWG_PN_1_0 SERVO LATCH PLATE 2119950-1 8 WIRE STRIP LENGTH C MECHANICAL FEED PNEUMATIC CRIMP TOOLING KIT G&H TERMINAL TERMINAL APPLICATION SPECIFICATION SET UP GAUGE 2119599-2 F OV 4.57 mm [.180] TERMINAL NAME: SMART APPLICATOR SERVO LATCH PLATE 12 2150395 -7 A SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST 3.94 mm [.155] TERMINAL DATA: 2 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE B 7- 2150395 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2150395 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 2150395 -5 WIRE INSUL DESCRIPTION B 2150395 -2 CRIMP 4 20 REVISION 2150395 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST DESCRIPTION 260 252 250 249 248 247 246 245 ITEM NO 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - 2 2 - - - - - - 1 - - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - 2 - 1 1 1 1 1 - REF REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - - 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 - 1 1 1 - 3 - 3 3 3 - 1 1 1 1 1 - - - - - 1 - - - - - 1 - 4 4 4 4 4 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - - - - 1 - 1 1 1 1 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 8 8 8 8 8 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 4 4 4 4 4 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 2 1 1 3 1 1 1 4 2 2 2 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 4 of 4) 1 -77 -7 -6 -5 -2 -1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 2119082-4 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2119793-1 992763-5 2079383-4 5-18022-5 2063961-1 2168400-1 1-2168083-0 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1752354-2 18023-9 2119652-1 2119653-1 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 1-2119644-3 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-3 2-22281-3 1752373-4 1803152-2 1803151-2 1-2079383-1 240641-2 1752360-1 240833-7 690482-4 1-1633383-5 1-2217206-0 240641-7 238009-1 2119785-8 455888-7 456415-6 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 31OCT2013 CHK 31OCT2013 APVD 31OCT2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 240 239 238 213 183 177 176 175 174 172 166 164 163 137 135 133 82 71 70 67 66 65 63 62 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 33 31 29 27 25 24 22 20 19 18 17 16 13 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE .155 F PREMIUM Ocean End Feed Applicator - DRAWING NO 2150395 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 6 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 40 44 245 REF 6 FEED TYPE 62 MECHANICAL 38 D 39 247 260 7 7 252 245 35 44 16.6 REF 50 246 REF 243 HOLDDOWN SET-UP 6 2 2 2 56 1 2 A 7 2 244 242 5 8 58 177 63 PNEUMATIC 82 1 C 1 C 2 3 239 59 16 166 D 238 1 2 2 4 41 2 176 70 175 2 54 174 250 A 137 55 52 65 6 249 163 19 10 50 20 2 A 164 172 51 57 33 67 B SERVO LATCH PLATE 18 213 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 33 27 8 1 46 60 31 13 9 1 11 17 53 33 25 22 24 248 48 4 135 133 183 240 REF 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 SERVO FEEDER NOT INCLUDED A 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 31OCT2013 CHK 31OCT2013 APVD 31OCT2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150395 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER FINE CRIMP HEIGHT ADJUST NONE n LEAR SPEC Rev 3 1949269-3 1949269-4 1949269-5 WIRE SIZE 6.00mm2 1.5+4.0 2.5+2.5 1.0+4.0 4.00mm2 1.5+2.5 B 25921.201.011 25921.201.004 25921.123.211 C1__DWG_PN_1_3 25921.123.204 25997.201.011 C1__DWG_PN_1_4 C1__DWG_PN_1_5 - - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 TE TERMINAL W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 C1__DWG_PN_3_0 1949269-6 1949269-7 C1__DWG_PN_3_1 C1__DWG_PN_3_2 1949269-8 C1__DWG_PN_3_3 1949269-9 C1__DWG_PN_3_4 TERMINAL APPLICATION SPECIFICATION G&H TERMINAL TE TERMINAL 1949269-1 C1__DWG_PN_4_0 25997.201.004 25997.123.211 C1__DWG_PN_4_1 1949269-2 1949269-3 C1__DWG_PN_4_2 25997.123.204 C1__DWG_PN_4_3 25921.123.242 1949269-4 C1__DWG_PN_4_4 1949269-5 C1__DWG_PN_2_5 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2.45+0.10/-0.05 [.096+.004/-.002] 2.40+0.10/-0.05 [.094+.004/-.002] 2.35+0.10/-0.05 [.093+.004/-.002] 2.35+0.10/-0.05 [.093+.004/-.002] 2.15+0.10/-0.05 [.085+.004/-.002] 2.15+0.10/-0.05 [.085+.004/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 6.4 7.0 7.0 7.0 9.4 9.3 WIRE SIZE 9 W1__FA_SETTING_1 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2X12 AWG 10 AWG W1__FA_SETTING_2 2X14 AWG W1__FA_SETTING_3 12 AWG W1__FA_SETTING_4 - - - - - - 2119653-2 - - - - - 2119653-2 2168400-7 - 2119641-2 - - - 2168400-7 - - - (QUANTITY 2) - (QUANTITY 2) - - 2063440-1 - - n NONE 7 TE CRIMP SPECIFICATION INSULATION DIAMETER RANGE 3.40-4.30 mm[.134-.169 IN] G&H TERMINAL 25921.201.011 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 25921.201.004 25921.123.211 C1__DWG_PN_1_2 C1__DWG_PN_1_3 C1__DWG_PN_2_2 C1__DWG_PN_2_3 25921.123.204 C1__DWG_PN_1_4 C1__DWG_PN_2_4 25997.201.011 C1__DWG_PN_1_5 TE TERMINAL 1949269-6 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 C1__DWG_PN_3_1 1949269-7 1949269-8 C1__DWG_PN_3_2 C1__DWG_PN_3_3 1949269-9 C1__DWG_PN_3_4 G&H TERMINAL 25997.201.004 C1__DWG_PN_4_0 6 C1__DWG_PN_4_1 25997.123.211 25997.123.204 C1__DWG_PN_4_2 C1__DWG_PN_4_3 25921.123.242 C1__DWG_PN_4_4 C1__DWG_PN_2_5 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 2.47+/-0.05 [.097+/-.002] 2.30+/-0.05 [.091+/-.002] 2.05+/-0.05 [.081+/-.002] 1.91+/-0.05 [.075+/-.002] CRIMP HEIGHT 9 REFERENCE SETTING 6.4 W1__DWG_CRIMP_HT_1 W1__FA_SETTING_1 7.5 W1__DWG_CRIMP_HT_2 W1__FA_SETTING_2 9.5 W1__DWG_CRIMP_HT_3 11.3 W1__DWG_CRIMP_HT_4 6 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_6 2150395 -4 2150395 -4 2150395 -5 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 10 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. & 62. 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 1 1 1 1 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-4 2079764-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION 251 250 249 246 244 243 ITEM NO 1 1 1 - 1 1 1 1 - - 2 - - - - - 1 - - - 1 - - 1 - - 4 4 4 4 - - REF - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 3 3 3 3 - - - - 1 - - - - 1 - 4 4 4 4 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - 1 - 1 1 1 1 - - - 1 2 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 8 8 8 8 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 66 P LTR 2 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 3 1 1 4 2 2 2 2 1 1 1 3 1 1 1 1 1 8 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 2079383-9 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2119793-1 992763-5 5-18022-5 2063961-1 2168400-1 1-2168083-0 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1752354-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 1-2119644-3 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-3 2-22281-3 1752373-4 1803152-2 1803151-2 240641-2 1752360-1 240833-7 690482-4 1-1633383-5 1-2217206-0 240641-7 238009-1 2119785-8 455888-7 456415-6 1 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 6 W1__FA_SETTING_5 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - - - 6.20-6.80 mm [.244-.268 IN] 3.40-4.30 mm[.134-.169 IN] A REVISIONS DIST DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 TERMINALS APPLIED G&H TERMINAL C1__DWG_PN_1_2 5-18022-5 2119792-2 - WIRE STRIP LENGTH INSULATION DIAMETER RANGE - C1__DWG_PN_1_1 2119950-1 TERMINAL 6.3X0.8 - 6 TERMINAL NAME: TERMINALS APPLIED 1949269-1 1949269-2 2063961-1 G&H TERMINAL TERMINAL DATA: TERMINAL 6.3X0.8 - 6 C1__DWG_PN_1_0 8- 2150395 -4 - F OV 6.20-6.80 mm [.244-.268 IN] TE TERMINAL - 2119949-1 - 8- 2150395 -5 2119641-2 7 LEAR CRIMP SPECIFICATION LOC 1 - TYPE WIRE STRIP LENGTH C SET UP GAUGE 2119599-2 8 G&H TERMINAL TERMINAL APPLICATION SPECIFICATION - 5-18022-5 1901697-1 2161326-1 - 8- 2150395 -4 2063961-1 2119951-1 PNEUMATIC FEED 8- 2150395 -5 - 2119949-1 MECHANICAL FEED - 1901697-1 2161326-1 SMART APPLICATOR B APPLICATOR INSTRUCTIONS 408-10390 TERMINAL NAME: SMART APPLICATOR 4 2119792-2 2119951-1 SERVO LATCH PLATE 2- 2150395 -7 CRIMP TOOLING KIT SERVO LATCH PLATE PNEUMATIC FINE CRIMP HEIGHT ADJUST A 2119950-1 MECHANICAL FEED B 4.57 mm [.180] 2 PART NUMBERS REQUIRED PNEUMATIC FEED MECHANICAL 2- 2150395 -5 3.94 mm [.155] TERMINAL DATA: FINE CRIMP HEIGHT ADJUST CONVERT TO SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 7- 2150395 -7 WIRE INSUL DESCRIPTION B 2- 2150395 -2 CRIMP 4 20 REVISION 2- 2150395 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 31OCT2013 CHK 31OCT2013 APVD 31OCT2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 242 240 239 238 213 186 183 177 176 175 174 172 166 164 163 153 152 145 144 142 141 140 139 137 135 133 82 71 70 67 66 65 63 62 59 58 57 56 55 54 53 52 51 50 49 48 41 40 39 38 33 31 29 27 25 24 22 20 19 18 16 13 11 10 9 8 7 6 5 4 3 2 1 RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE .155 F PREMIUM Ocean End Feed Applicator - DRAWING NO 2150395 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 251 40 6 141 62 FEED TYPE 38 REF MECHANICAL 39 D 7 7 145 153 246 139 140 16.6 REF 50 244 REF 243 6 HOLDDOWN SET-UP 2 166 242 2 2 56 1 7 2 A 59 16 8 D 239 58 5 177 63 PNEUMATIC 82 1 C 1 C 238 2 3 2 1 4 2 41 2 249 176 2 70 175 A 54 19 174 250 137 55 163 52 172 65 6 20 10 A 50 2 51 57 33 164 67 SERVO LATCH PLATE 18 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 SERVO FEEDER NOT INCLUDED A 29 33 27 8 1 141 144 31 13 9 1 11 186 53 33 25 22 24 4 133 135 183 240 REF 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 31OCT2013 CHK 31OCT2013 APVD 31OCT2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150395 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1