7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
C
7-2150398-2
C
7- 2150398 -7
A
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2150398 -2
6
DESCRIPTION
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
PNEUMATIC
PNEUMATIC AND CRIMP
TOOLING KIT
DESCRIPTION
DATE
DWN
APVD
A
RELEASED
24FEB2014
RK
TE
B
ECR-19-016320
19OCT2019
TB
RK
C
ECR-19-017751
14NOV2019
TB
RK
PNEUMATIC
CRIMP TOOLING KIT
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
2.54 mm [.100]
4.57 mm [.180]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
RECEPTACLE, FASTON, FLAG, .250 SERIES
TERMINAL NAME:
WIRE STRIP LENGTH
n
4.39-5.15 mm [.173-.203 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
REFERENCE 114-2079
-
TERMINALS APPLIED
TE TERMINAL
1742999-1
WIRE
SIZE
14 AWG
16 AWG
18 AWG
1
B
2
5
-
-
-
C1__DWG_PN_2_0
TE TERMINAL
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
C1__DWG_PN_3_0
TE TERMINAL
CRIMP HEIGHT
REFERENCE SETTING
1.78+/-0.05 [.070+/-.002]
1.55+/-0.05 [.061+/-.002]
1.40+/-0.05 [.055+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
6.1
8.5
10.5
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5
C1__DWG_PN_4_0
5
C1__DWG_PN_2_1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
3
7
1742999-2
C1__DWG_PN_1_1
2.79-4.06 mm [.110-.160 IN]
-
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
TERMINAL LUBRICANT IS RECOMMENDED.
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
1
1
1
1
1
A
1
1
1
1
1
1
1
1
1
1
1
1
- REF REF
2
2
1
1
1
1
1
1
2
2
1
1
2
2
1
1
1
1
4
4
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
8
8
2
2
2
2
1
1
2
2
1
1
2
2
1
1
1
1
1
1
1
1
4
4
1
1
2
2
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
2
1
2119641-1
2119082-9
2079764-1
2119083-1
2844940-3
1-18028-0
994970-2
1-2168083-1
2119955-2
455888-6
1803607-4
2-18032-2
2119740-1
2168078-1
2168083-2
5-18022-5
2168400-1
2168083-2
5018030-1
986965-8
1-2063961-4
18023-9
2119655-5
1803517-1
1803602-1
1-18028-2
2168083-9
2168083-2
240639-4
1-2168083-6
2161922-1
22281-6
1633168-2
464452-6
1803086-4
5-1901695-9
1-2079383-1
461160-3
8-240645-4
455961-5
1803074-6
1803109-3
238011-2
1-1633989-3
2-455888-0
1803015-6
1
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
4
2
2
2
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
4
1
2
1
1
1
1
1
1
1
1
1
-77 -72 -2
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
09-Jan-14
CHK
09-Jan-14
APVD
09-Jan-14
R.KNEPPER
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
248
244
243
242
238
192
164
147
84
82
71
70
67
66
60
59
57
56
54
53
51
49
46
44
41
33
31
29
27
25
24
22
21
20
19
18
17
11
10
9
8
7
6
5
4
3
2
1
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
COUNTER, MAGNETIC
SCR, SKT HD CAP, RoHS, M3 X 6
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 8.0
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, STRIP GUIDE
SPRING, COMPRESSION
ARM, STOCK DRAG
DRAG, STOCK
GUIDE, REAR STRIP
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION, SPECIAL
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150398
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
-
44.25
44
0.05
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
REF
D
D
RAM SET-UP
44
243
3
2
1
2
56
7
244
FEED TYPE
242
82
1
PNEUMATIC
1
C
C
2
3
238
25
1
70
4
A
54
192
59
21
41
SEE DETAIL A
51
20
147
164
A
67
2
57
33
66
FEED SPRING
SETTING POSITION
19
18
B
B
24
DETAIL A
CAM POSITION
30mm STROKE
29
248
33
27
8
1
60
46
31
9
10
11
1
17
53
22
33
84
5
49
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
09-Jan-14
CHK
09-Jan-14
APVD
09-Jan-14
R.KNEPPER
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150398
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
REVISION
DESCRIPTION
FEED TYPE
2- 2150398 -2
C
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
A
3
2
LOC
PART
NUMBER
7- 2150398 -7
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
CRIMP TOOLING KIT
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
REVISIONS
DIST
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
2.54 mm [.100]
4.57 mm [.180]
APPL INSTRUCTIONS
408-35043
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
4.39-5.15 mm [.173-.203 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
REFERENCE 114-2079
-
TERMINALS APPLIED
TE TERMINAL
1742999-1
- 1
- 1
- 1
- 1
- 1
- 4
- REF
- 1
- 2
- 1
- 1
- 1
- 1
- 1
- 1
- 2
- 1
- 2
- 1
- - 4
- 2
- 2
- 2
- 1
- 1
- 1
- 8
- 2
- 2
- 1
- 2
- 1
- 2
- 1
- 1
- 1
- 1
- 1
- 2
- 1
1 1
- 1
- - - 1
1 1
- 1
1 1
RECEPTACLE, FASTON, FLAG, .250 SERIES
TERMINAL NAME:
5
1742999-2
C1__DWG_PN_1_1
3
2.79-4.06 mm [.110-.160 IN]
-
-
-
-
7
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_1
5
WIRE
SIZE
14 AWG
16 AWG
18 AWG
B
1
2
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.78+/-0.05 [.070+/-.002]
1.55+/-0.05 [.061+/-.002]
1.40+/-0.05 [.055+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
6.1
8.5
10.5
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5
4
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
TERMINAL LUBRICANT IS RECOMMENDED.
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
1
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
1
1
1
1
1
A
2119082-9
2079764-1
2119083-1
2844940-3
1-18028-0
2079383-9
994970-2
2119641-2
1-2168083-1
2168083-8
2119655-6
1803518-1
2119955-2
455888-6
1803607-4
2-18032-2
2119740-1
2168078-1
5-18022-5
2063961-1
2168400-1
2168083-2
5018030-1
986965-8
1-2063961-4
18023-9
1803602-1
1-18028-2
2168083-9
2168083-2
240639-4
1-2168083-6
2161922-1
22281-6
1633168-2
464452-6
1803086-4
5-1901695-9
461160-3
8-240645-4
455961-5
1803074-6
1803109-3
238011-2
1-1633989-3
2-455888-0
1803015-6
1
1
1
1
1
4
1
1
2
1
1
1
1
1
1
2
1
2
1
1
4
2
2
2
1
1
1
8
2
2
1
2
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
-77 -22
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
09-Jan-14
CHK
09-Jan-14
APVD
09-Jan-14
R.KNEPPER
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
244
243
242
238
192
186
164
152
147
144
141
140
84
82
71
70
67
66
59
58
57
56
54
53
51
49
41
33
31
29
27
25
24
22
21
20
19
18
11
10
9
8
7
6
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
AIR FEED MODULE
WASHER, FLAT, REG M8
SCR, BHSC, RoHS (M6 X 20)
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M3 X 6
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, EF
RAM ASSEMBLY, EF PACIFIC
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT PNT, M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 8.0
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
FEED FINGER
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 8.0
STRIPPER (MACHINING)
SCR, SKT HD CAP, RoHS, M4 X 35
PLATE, STRIP GUIDE
SPRING, COMPRESSION
ARM, STOCK DRAG
DRAG, STOCK
GUIDE, REAR STRIP
STRIP GUIDE, FRONT
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION, END FEED
BLADE, SLUG
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION, SPECIAL
SPACER, CRIMPER
CRIMPER, WIRE
Ocean End Feed
Applicator
-
DRAWING NO
2150398
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
140 REF
35.22
0.05
D
D
1
RAM SET-UP
140
244
56
7
2
243
3
2
242
FEED TYPE
82
1
PNEUMATIC
1
C
C
238
2
3
25
1
4
A
70
192
59
54
41
SEE DETAIL A
21
51
20
A
164
147
67
2
57
33
66
FEED SPRING
SETTING POSITION
19
B
B
18
24
DETAIL A
CAM POSITION
30mm STROKE
152
29
33
27
8
1
144
141
31
9
10
11
1
186
53
33
22
84
5
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
PACIFIC VERSION
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
09-Jan-14
CHK
09-Jan-14
APVD
09-Jan-14
R.KNEPPER
G.BAILEY
M.CLIFFORD
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150398
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C