8-2150408-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION PART NUMBER REVISION 2150408 -2 E 7-2150408-2 E 7- 2150408 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD B ECR-18-014766 19SEP2018 FZ KZ C ECR-19-008970 11JUN2019 LG TE D ECR-19-016940 01NOV2019 MZ YY E ECR-21-005584 20MAY2021 FZ RK PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.79 mm [.110] 5.00 mm [.197] APPLICATOR INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 3.2ø CLUSTER REC. "L" TYPE TERMINAL NAME: WIRE STRIP LENGTH n 7.70-8.70 mm [.303-.343 IN] C TERMINAL APPLICATION SPECIFICATION 114-5215 - TERMINALS APPLIED TE TERMINAL 316292-1 0.97ø+0.97ø+0.87ø 1.02ø+1.02ø 0.92ø+0.72ø B 1 2 3 4 5 6 5 INSULATION DIAMETER RANGE 2.20-3.20 mm [.087-.126 IN] - - - 6 - 6 TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL TE TERMINAL C1__DWG_PN_3_0 C1__DWG_PN_4_0 C1__DWG_PN_1_1 WIRE SIZE 1.104ø+1.104ø+0.97ø 3 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 2.12+/-0.05 [.083+/-.002] 1.97+/-0.05 [.078+/-.002] 1.84+/-0.05 [.072+/-.002] 1.70+/-0.05 [.067+/-.002] 6.2 W1__DWG_CRIMP_HT_1 8.2 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 9.7 11.0 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TERMINAL LUBRICANT IS RECOMMENDED. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 A - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - REF REF - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 3 3 - 2 2 - 2 2 - 2 2 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 7 7 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 4 4 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 1 2 1 - 1 1 - - - 1 1 - 1 1 1 2 1 - 1 1 1 2 1 2119641-1 2119082-7 2079764-1 2119083-1 2844940-4 1-18028-0 2-1752354-3 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119955-2 455888-5 1803607-4 2-18032-2 2119740-1 2168078-1 4-1901681-5 2168400-5 2168083-2 5-18022-5 2168400-4 2-2168083-5 5018030-1 986965-8 1-5018030-0 2063961-1 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 690455-3 1-2168083-5 2-1752371-0 240825-3 22281-8 1803292-4 1901259-7 1-2079383-1 2-240641-4 1752360-1 240833-6 7-240645-4 240642-1 3-1803001-9 9-240651-2 1-240641-0 238011-4 2-1803016-9 1-455888-0 409414-3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 3 2 2 2 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 2 1 1 1 1 1 1 1 1 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 14JAN2014 CHK 14JAN2014 APVD 14JAN2014 X.ZHAO L.ZHANG T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 238 192 180 177 176 175 174 164 84 82 71 70 67 66 65 64 60 59 57 56 54 53 52 51 49 46 44 41 33 31 29 27 25 24 23 22 20 18 17 16 13 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150408 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 43.90 44 0.05 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - REF FEED TYPE D 44 16.0 # 0.5 243 180 3 REF 2 1 2 56 7 PNEUMATIC 16 244 5 242 238 177 RAM AND HOLDDOWN SET-UP A 82 1 C D 1 59 SEE DETAIL A C 2 3 25 1 4 176 2 192 175 2 41 51 174 2 70 52 54 65 3 180 164 20 2 A FEED SPRING SETTING POSITION 64 57 33 23 67 DETAIL A 18 B B 66 84 CAM POSITION 6 30mm STROKE 29 248 33 27 8 1 46 60 31 13 9 1 10 11 1 17 53 33 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 14JAN2014 CHK 14JAN2014 APVD 14JAN2014 X.ZHAO L.ZHANG T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150408 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2150408 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC A 4 3 2 LOC PART NUMBER 7- 2150408 -7 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 CRIMP TOOLING KIT A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 2.79 mm [.110] 5.00 mm [.197] APPL INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH n 7.70-8.70 mm [.303-.343 IN] C TERMINAL APPLICATION SPECIFICATION 114-5215 - TERMINALS APPLIED TE TERMINAL 316292-1 0.97ø+0.97ø+0.87ø 1.02ø+1.02ø 0.92ø+0.72ø 5 INSULATION DIAMETER RANGE 2.20-3.20 mm [.087-.126 IN] - - - - 6 TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 6 C1__DWG_PN_1_1 WIRE SIZE 1.104ø+1.104ø+0.97ø 3 3.2ø CLUSTER REC. "L" TYPE TERMINAL NAME: CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 - 1 - 1 - 1 - 1 - 1 - 4 - 1 - 1 - 1 - 1 - 1 - REF - 1 - 1 - 1 - 1 - 1 - 1 - 1 - 2 - 1 - 2 - 1 - 2 - 1 - 3 - 2 - 2 - 2 - 1 - 1 - 1 - 1 - 7 - 2 - 2 - 1 - 2 - 1 - 1 - 2 - 1 - 2 - 1 - 1 - 1 - 2 - 1 1 1 - 1 - - 1 - 1 1 1 - 1 1 1 2.12+/-0.05 [.083+/-.002] 1.97+/-0.05 [.078+/-.002] 1.84+/-0.05 [.072+/-.002] 1.70+/-0.05 [.067+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 6.2 8.2 9.7 11.0 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 B 1 2 3 4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6 TERMINAL LUBRICANT IS RECOMMENDED. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 A 2119082-7 2079764-1 2119083-1 2844940-4 1-18028-0 2079383-9 2-1752354-3 6-993111-6 8-22280-7 1752353-2 1901680-2 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 2119955-2 455888-5 1803607-4 2-18032-2 2119740-1 2168078-1 4-1901681-5 2168400-5 5-18022-5 2168400-4 2-2168083-5 5018030-1 986965-8 1-5018030-0 2063961-1 18023-9 1803602-1 1-18028-2 2168083-9 2168083-2 690455-3 1-2168083-5 2-1752371-0 240825-3 22281-8 1803292-4 1901259-7 2-240641-4 1752360-1 240833-6 7-240645-4 240642-1 3-1803001-9 9-240651-2 1-240641-0 238011-4 2-1803016-9 1-455888-0 409414-3 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 2 2 2 1 1 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 14JAN2014 CHK 14JAN2014 APVD 14JAN2014 X.ZHAO L.ZHANG T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 238 192 186 180 177 176 175 174 164 152 144 141 140 84 82 71 70 67 66 65 64 59 57 56 54 53 52 51 49 41 33 31 29 27 25 24 23 22 20 18 16 13 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 14 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 FEED FINGER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER, FRONT CASTING SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150408 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 34.87 0.05 140 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - REF FEED TYPE D D 16.0 # 0.5 140 180 REF 244 243 RAM AND HOLDDOWN SET-UP 3 2 1 PNEUMATIC 56 7 2 238 16 242 5 177 A 1 C SEE DETAIL A 59 82 51 1 C 2 3 192 4 2 1 2 41 2 3 176 25 175 174 70 52 54 65 20 64 A 180 2 FEED SPRING SETTING POSITION 57 164 33 23 DETAIL A 18 67 B B 66 84 CAM POSITION 6 30mm STROKE 152 29 33 27 8 1 141 144 31 13 9 1 10 11 1 186 53 33 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 14JAN2014 CHK 14JAN2014 APVD 14JAN2014 X.ZHAO L.ZHANG T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150408 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E