8-2150444-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION E 7-2150444-2 E 7- 2150444 -7 A 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2150444 -2 6 DESCRIPTION FEED TYPE FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD B ECR-16-001198 27JAN2016 KH TE C ECR-19-003765 08MAR2019 TB CT D ECR-19-005616 08APR2019 FJ CT E ECR-20-016922 01DEC2020 FJ TE PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.94 mm [.155] 5.33 mm [.210] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RING TERMINAL NAME: WIRE STRIP LENGTH n 4.63-4.93 mm [.182-.194 IN] C TERMINAL APPLICATION SPECIFICATION 114-2084 - TERMINALS APPLIED TE TERMINAL 42751-1 42751-6 42938-1 WIRE SIZE 14 AWG 16 AWG 1 B 2 42751-2 42752-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 42938-2 C1__DWG_PN_1_3 3.05-4.57 mm [.120-.180 IN] - - - 3 5 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 42751-3 42752-2 C1__DWG_PN_3_1 C1__DWG_PN_3_2 640011-1 W1__DWG_WGAUGE_2 2.26+/-0.05 [.089+/-.002] 2.08+/-0.05 [.082+/-.002] TE TERMINAL 42751-5 42752-3 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.9 9.2 C1__DWG_PN_4_1 C1__DWG_PN_4_2 4 W1__FA_SETTING_1 W1__FA_SETTING_2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 C1__DWG_PN_4_0 C1__DWG_PN_3_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF REF 1 1 1 1 2 2 1 1 2 2 1 1 1 1 4 4 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 8 8 2 2 2 2 1 1 2 2 1 1 2 2 1 1 1 1 1 1 4 4 1 1 2 2 1 1 2 1 1 1 1 1 1 1 2 1 1 1 2 1 2119641-1 2119082-7 2079764-1 2119083-1 2844940-4 1-18028-0 994970-2 455888-4 1803607-4 2-18032-2 2119740-1 2168078-1 2168083-2 5-18022-5 2168400-4 2168083-8 5018030-1 986965-8 2063961-1 18023-9 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-4 1901696-4 1901695-4 1-2079383-1 240644-1 1-240645-6 2-240642-4 1333223-6 9-240651-0 7-240641-7 4-238011-4 9-2119582-7 455888-6 456415-4 1 1 1 1 1 1 1 1 1 2 1 2 1 1 4 2 2 2 1 3 1 1 1 8 2 2 1 2 1 2 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 -77 -72 -2 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 4JUNE2014 CHK 4JUNE2014 APVD 4JUNE2014 Y.YIN U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN J.HOU 248 244 243 242 238 192 164 82 71 70 67 66 60 59 57 56 54 53 51 49 46 44 41 33 31 29 27 25 24 22 20 19 18 17 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 COUNTER, MAGNETIC SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE .155 F PREMIUM Ocean End Feed Applicator - DRAWING NO 2150444 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 44 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - REF 43.63 # 0.05 D D 56 44 RAM SET-UP 243 3 2 1 2 7 5 244 FEED TYPE 242 82 1 C PNEUMATIC 1 C 2 3 4 238 1 192 A 41 25 59 SEE DETAIL A 70 54 164 A 19 2 51 20 57 FEED SPRING SETTING POSITION 33 67 18 B B 66 DETAIL A CAM POSITION 30mm STROKE 29 248 33 27 8 1 60 46 31 9 10 11 1 17 53 33 22 24 49 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 4JUNE2014 CHK 4JUNE2014 APVD 4JUNE2014 J.HOU Y.YIN U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150444 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2150444 -2 E FINE CRIMP HEIGHT ADJUST PNEUMATIC 7- 2150444 -7 A CRIMP TOOLING KIT - A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 3.94 mm [.155] 5.33 mm [.210] APPL INSTRUCTIONS 408-35043 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RING TERMINAL NAME: WIRE STRIP LENGTH n 4.63-4.93 mm [.182-.194 IN] C TERMINAL APPLICATION SPECIFICATION 114-2084 - TERMINALS APPLIED TE TERMINAL 42751-1 42751-6 42938-1 WIRE SIZE 14 AWG 16 AWG B 1 2 42751-2 42752-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 42938-2 C1__DWG_PN_1_3 3.05-4.57 mm [.120-.180 IN] - - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 42751-3 42752-2 W1__DWG_WGAUGE_2 2.26+/-0.05 [.089+/-.002] 2.08+/-0.05 [.082+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 640011-1 TE TERMINAL C1__DWG_PN_4_0 42751-5 42752-3 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.9 9.2 C1__DWG_PN_4_1 C1__DWG_PN_4_2 4 W1__FA_SETTING_1 W1__FA_SETTING_2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 3 C1__DWG_PN_3_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1 1 1 5 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 A 1 1 1 1 1 4 REF 1 1 1 1 1 1 2 1 2 1 4 2 2 2 1 1 1 8 2 2 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2119082-7 2079764-1 2119083-1 2844940-4 1-18028-0 2079383-9 994970-2 2119641-2 2168083-8 2119655-6 1803518-1 455888-4 1803607-4 2-18032-2 2119740-1 2168078-1 5-18022-5 2168400-4 2168083-8 5018030-1 986965-8 2063961-1 18023-9 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 2-22281-3 1803292-4 1901696-4 1901695-4 240644-1 1-240645-6 2-240642-4 1333223-6 9-240651-0 7-240641-7 4-238011-4 9-2119582-7 455888-6 456415-4 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 2 1 4 2 2 2 1 3 1 8 2 2 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 -77 -22 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 4JUNE2014 CHK 4JUNE2014 APVD 4JUNE2014 Y.YIN U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN J.HOU 244 243 242 238 192 186 164 152 144 141 140 82 71 70 67 66 59 57 56 54 53 51 49 41 33 31 29 27 25 24 22 20 19 18 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL AIR FEED MODULE WASHER, FLAT, REG M8 SCR, BHSC, RoHS (M6 X 20) COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG STRIP GUIDE, REAR STRIP GUIDE, FRONT PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE .155 F PREMIUM Ocean End Feed Applicator - DRAWING NO 2150444 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 34.60 0.05 DATE DWN APVD - - - 140 REF D D 1 140 244 7 2 243 RAM SET-UP 3 2 56 5 FEED TYPE 242 PNEUMATIC 82 1 1 C C 238 2 3 4 1 A 192 41 59 25 SEE DETAIL A 70 54 A 164 19 2 51 20 57 FEED SPRING SETTING POSITION 33 67 B 18 B 66 DETAIL A CAM POSITION 30mm STROKE 152 29 33 27 8 1 144 141 31 9 10 11 1 186 53 33 22 24 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 4JUNE2014 CHK 4JUNE2014 APVD 4JUNE2014 J.HOU Y.YIN U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150444 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E