8-2150447-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION 3 2 LOC DESCRIPTION FEED TYPE 2150447 -1 2150447 -2 D FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150447-1 D MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150447-2 E 7- 2150447 -7 A E 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR DATE DWN APVD C ECR-19-002971 24FEB2019 TB CT D ECR-19-005053 28MAR2019 TB GB D1 ECR-20-017908 17DEC2020 JWC GB E ECR-21-006510 27JUN2021 TB RK PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 1.78 mm [.070] 2.79 mm [.110] APPLICATOR INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RECEPTACLE, FASTON FLAG .187 SERIES TERMINAL NAME: WIRE STRIP LENGTH n 4.39-5.16 mm [.173-.203 IN] C TERMINAL APPLICATION SPECIFICATION 114-2079 - TERMINALS APPLIED TE TERMINAL 1742086-1 1742087-3 WIRE SIZE 18 AWG 20 AWG 22 AWG 1 2 B 1742086-2 C1__DWG_PN_1_1 1.52-2.79 mm [.060-.110 IN] - - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 1742087-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL C1__DWG_PN_4_0 1742087-2 C1__DWG_PN_4_1 C1__DWG_PN_1_2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.27+/-0.05 [.050+/-.002] 1.14+/-0.05 [.045+/-.002] 1.06+/-0.05 [.042+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.4 6.7 7.6 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 5 5 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. TERMINAL LUBRICANT IS RECOMMENDED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 1 A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 - REF REF REF REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 - 1 4 4 4 4 2 2 2 2 2 2 2 2 1 1 1 2 1 2 1 - 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 8 8 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1 1 2 2 2 2 1 1 1 1 1 2 2 1 1 1 1 1 1 - - 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 2 1 1 2119641-1 2119082-4 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 1-2168083-1 1-455888-5 994970-2 2119955-2 1-455888-6 2119791-9 1803607-4 2-18032-2 2119740-1 2168078-1 2168083-2 5-18022-5 2161924-1 2168400-1 5018030-1 986965-8 2161924-1 18023-9 2119652-1 2119653-1 1-2119655-7 1803517-2 1803602-2 1-18028-2 2168083-9 1-2168083-2 2168083-2 469633-5 468281-8 1-2168083-6 2161922-4 1-18028-2 22281-6 1633168-2 464452-4 5-1901696-7 3-1901695-1 1-2079383-1 455961-5 1-240645-9 461160-1 5-1803000-1 2161927-1 1-238011-0 1-2119785-0 1-455888-4 1803006-6 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 1 2 1 4 2 2 1 3 1 1 1 1 1 8 1 1 2 1 1 2 1 2 2 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 -77 -72 -71 -2 -1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 18JUNE2014 CHK 18JUNE2014 APVD 18JUNE2014 J.HOU L.ZHANG U.GUO TE Connectivity NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 248 244 243 242 239 238 192 189 188 164 84 82 73 71 70 67 66 60 59 58 57 54 53 51 49 48 47 46 44 41 33 31 30 29 28 27 25 24 23 22 21 20 19 18 17 11 10 9 8 7 6 5 4 3 2 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 SCR, SKT HD CAP, RoHS, M3 X 6 SPACER, CRIMPER COUNTER, MAGNETIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 40) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 25 SCR, SKT HD CAP, RoHS, M4 X 8.0 BLOCK, SUPPORT STRIPPER SCR, SKT HD CAP, RoHS, M4 X 35 PLATE, STRIP GUIDE WASHER, FLAT, REG M4 SPRING, COMPRESSION ARM, STOCK DRAG DRAG, STOCK STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) PLATE, FRONT SHEAR SPACER, SHEAR PLATE PLATE, REAR SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150447 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE 44.64 0.05 44 MECHANICAL REF D A 59 44 RAM SET-UP 243 2 3 D 239 2 58 244 242 188 7 82 C 1 PNEUMATIC 1 C 2 73 3 4 70 1 238 54 192 41 A 25 59 21 19 A 164 2 SEE DETAIL A 51 57 67 20 189 66 FEED SPRING SETTING POSITION 33 B 18 B 24 DETAIL A CAM POSITIONS 47 A 30mm STROKE 30mm STROKE 30mm STROKE 29 248 48 33 27 8 1 60 46 30 23 28 31 23 11 10 9 17 53 33 22 84 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 5 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 18JUNE2014 CHK 18JUNE2014 APVD 18JUNE2014 J.HOU L.ZHANG U.GUO TE Connectivity NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150447 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150447 -1 D FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150447 -7 A CRIMP TOOLING KIT - E 3 2 LOC PART NUMBER 2- 2150447 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 1.78 mm [.070] 2.79 mm [.110] APPLICATOR INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RECEPTACLE, FASTON FLAG .187 SERIES TERMINAL NAME: WIRE STRIP LENGTH n 4.39-5.16 mm [.173-.203 IN] C TERMINAL APPLICATION SPECIFICATION 114-2079 - TERMINALS APPLIED TE TERMINAL 1742086-1 1742087-3 WIRE SIZE 18 AWG 20 AWG 22 AWG 1742086-2 C1__DWG_PN_1_1 1.52-2.79 mm [.060-.110 IN] - - - - 5 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE 5 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 1742087-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL 1742087-2 2 3 4 5 C1__DWG_PN_4_1 C1__DWG_PN_1_2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.27+/-0.05 [.050+/-.002] 1.14+/-0.05 [.045+/-.002] 1.06+/-0.05 [.042+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.4 6.7 7.6 B 1 C1__DWG_PN_4_0 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. TERMINAL LUBRICANT IS RECOMMENDED. 1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 1 1 A - 1 1 - 1 1 - 1 1 - - 1 - 1 - 1 1 - 2 2 - 1 1 - REF REF - 1 - 1 1 - - 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - - 1 - 4 4 - 2 2 - 2 2 - 1 - 1 2 - - 1 - 1 1 - 8 8 - 1 1 - 1 1 - 2 2 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 2 2 - 1 1 - 1 1 - 1 1 - 1 1 - 4 4 - 1 1 - 2 2 - 1 1 1 1 1 - 1 1 - - - - - 1 1 1 1 1 - 1 1 1 1 1 2119082-4 2079764-1 2119083-1 2119580-1 2844940-3 1-18028-0 1-2168083-1 1-455888-5 994970-2 2119641-2 2168083-8 2119653-2 1-2119655-8 1803518-2 2119955-2 1-455888-6 2119791-9 1803607-4 2-18032-2 2119740-1 2168078-1 5-18022-5 2161924-1 2168400-1 5018030-1 986965-8 2161924-1 18023-9 2119652-1 1803602-2 1-18028-2 2168083-9 1-2168083-2 2168083-2 469633-5 468281-8 1-2168083-6 2161922-4 1-18028-2 22281-6 1633168-2 464452-4 5-1901696-7 3-1901695-1 1-2079383-1 455961-5 1-240645-9 461160-1 5-1803000-1 2161927-1 1-238011-0 1-2119785-0 1-455888-4 1803006-6 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 4 2 2 1 3 1 1 8 1 1 2 1 1 2 1 2 2 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 -77 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 18JUNE2014 CHK 18JUNE2014 APVD 18JUNE2014 J.HOU L.ZHANG U.GUO TE Connectivity NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 239 238 192 189 188 164 152 144 142 141 140 84 82 73 71 70 67 66 59 58 57 54 53 51 49 48 41 33 31 30 29 28 27 25 24 23 22 21 20 19 18 17 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL MECHANICAL FEED ASSEMBLY AIR FEED MODULE WASHER, FLAT, REG M8 SCR, SKT HD CAP, RoHS, M3 X 6 SPACER, CRIMPER COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) FEED FINGER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 40) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 25 SCR, SKT HD CAP, RoHS, M4 X 8.0 BLOCK, SUPPORT STRIPPER SCR, SKT HD CAP, RoHS, M4 X 35 PLATE, STRIP GUIDE WASHER, FLAT, REG M4 SPRING, COMPRESSION ARM, STOCK DRAG DRAG, STOCK STRIP GUIDE, REAR STRIP GUIDE, FRONT SCR, BHSC, RoHS (M6 X 12) PLATE, FRONT SHEAR SPACER, SHEAR PLATE PLATE, REAR SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE Ocean End Feed Applicator - DRAWING NO 2150447 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 35.61 0.05 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE MECHANICAL 140 REF D D A 59 140 RAM SET-UP 58 239 2 244 243 2 3 242 188 PNEUMATIC 7 C 1 238 C 82 1 2 73 4 3 A 1 192 59 70 41 SEE DETAIL A 54 51 21 25 164 19 2 A 57 67 20 FEED SPRING SETTING POSITION 189 66 33 B B 18 DETAIL A CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 48 33 27 8 1 144 141 30 28 31 23 11 10 9 53 17 33 22 84 24 5 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 18JUNE2014 CHK 18JUNE2014 APVD 18JUNE2014 J.HOU L.ZHANG U.GUO TE Connectivity NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150447 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E