8-2150452-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION 3 2 LOC DESCRIPTION FEED TYPE 2150452 -1 2150452 -2 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2150452-1 C MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2150452-2 C 7- 2150452 -7 A C 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD 1 ORIGINAL 17JUN2014 GH TE A RELEASED 28JUL2014 GH GB B ECR-17-012052 18AUG2017 MZ KZ C ECR-19-005194 02APR2019 FL CT PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 2.29 mm [.090] - APPL INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RECEPTACLE,FASTON, .187 SERIES TERMINAL NAME: WIRE STRIP LENGTH n 4.39-5.16 mm [.173-.203 IN] C TERMINAL APPLICATION SPECIFICATION 114-2036 - TERMINALS APPLIED TE TERMINAL 42799-1 42799-2 WIRE SIZE 16 AWG 18 AWG 20 AWG 1 2 B 1 1 C1__DWG_PN_1_2 - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 42374-2 61969-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.52+/-0.05 [.060+/-.002] 1.35+/-0.05 [.053+/-.002] 1.25+/-0.05 [.049+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL C1__DWG_PN_4_0 63785-1 C1__DWG_PN_4_1 C1__DWG_PN_3_2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 6 6 42373-2 42373-3 C1__DWG_PN_1_1 2.25-3.00 mm [.089-.118 IN] - TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.9 6.7 7.7 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 TERMINAL LUBRICANT IS RECOMMENDED. 1 1 1 1 A *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 - REF REF 1 1 1 1 1 2 1 2 1 2 1 3 2 2 2 1 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 2 1 1 2 1 1 1 2 1 2 1 2 1 1 1 3 2 2 2 1 2 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 2 1 1 2 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 REF REF 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 2 2 1 1 - 1 - 1 3 3 2 2 2 2 2 2 1 1 1 1 2 - 1 - 1 1 1 1 1 1 1 7 7 2 2 2 2 1 1 2 2 1 1 1 1 2 2 1 1 2 2 4 4 1 1 1 1 - 1 1 1 1 1 1 - 1 1 - - - 1 1 -77 -72 -71 -2 -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 1 2 1 1 1 3 2 2 2 1 1 3 1 1 1 1 1 7 2 2 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 2119640-1 1803259-1 2119641-1 2119580-1 2063440-1 1752354-6 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994970-2 240638-1 3-23627-7 2119955-2 455888-5 1803607-2 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-5 2168083-2 5-18022-5 2063961-1 2168400-4 2168083-2 5018030-1 986965-8 1-5018030-0 2119792-1 18023-9 2119652-1 2119653-1 2119655-5 1803517-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 240825-1 2-22281-3 1803292-4 1901259-4 1-2079383-1 6-240641-6 240644-1 690482-6 1803002-6 2217206-4 240641-2 2-456406-3 PART NO DWN 17JUNE2014 CHK 18JUNE2014 APVD 18JUNE2014 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 250 249 248 239 238 180 177 176 175 174 172 164 163 137 84 82 71 70 67 66 65 64 60 59 58 57 56 54 53 52 51 49 48 47 46 44 41 33 31 29 27 25 24 23 22 20 18 17 16 11 10 9 8 7 6 5 4 3 2 1 PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED MECHANICAL FEED ASSEMBLY AIR FEED MODULE STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF ATLANTIC SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150452 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION SEE SHEET 1 - 44 44.42 DATE DWN APVD - - - FEED TYPE REF 0.05 MECHANICAL D 1 44 19.0 # 0.5 180 56 A 7 2 5 58 177 RAM AND HOLDDOWN SET-UP PNEUMATIC 82 1 239 59 16 REF D 1 C C 238 2 2 41 2 176 249 25 175 2 70 174 250 A 137 54 52 163 65 3 172 20 180 A 164 51 64 2 57 23 33 67 18 24 B B 66 84 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 6 33 27 8 1 46 60 31 9 1 11 1 17 53 33 22 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 40mm STROKE MECHANICAL PRE FEED 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 17JUNE2014 CHK 18JUNE2014 APVD 18JUNE2014 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150452 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2150452 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2150452 -7 A CRIMP TOOLING KIT - C 3 2 LOC PART NUMBER 2- 2150452 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F - 2.29 mm [.090] - APPL INSTRUCTIONS 408-35043 3 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RECEPTACLE,FASTON, .187 SERIES TERMINAL NAME: WIRE STRIP LENGTH n 4.39-5.16 mm [.173-.203 IN] C TERMINAL APPLICATION SPECIFICATION 114-2036 - TERMINALS APPLIED TE TERMINAL 42799-1 42799-2 WIRE SIZE 16 AWG 18 AWG 20 AWG B 1 2 42373-2 42373-3 C1__DWG_PN_1_1 C1__DWG_PN_1_2 2.25-3.00 mm [.089-.118 IN] - - - - 6 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 42374-2 61969-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.52+/-0.05 [.060+/-.002] 1.35+/-0.05 [.053+/-.002] 1.25+/-0.05 [.049+/-.002] TE TERMINAL 6 C1__DWG_PN_4_0 63785-1 C1__DWG_PN_3_1 C1__DWG_PN_4_1 C1__DWG_PN_3_2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.9 6.7 7.7 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 TERMINAL LUBRICANT IS RECOMMENDED. 1 1 1 1 A *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 1 - 1 - - 1 - 1 - 4 4 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 - 2 - REF REF - 1 - 1 - 1 1 - - 1 - 1 1 - 1 1 - 1 - 1 1 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 2 2 - - 1 - - 1 - 3 3 - 2 2 - 2 2 - 2 2 - 1 1 - 1 - 1 2 - - 1 - 1 1 - 7 7 - 2 2 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - 2 2 - 1 1 - 2 2 - 1 1 - 1 1 - - - 1 1 1 1 1 - 1 1 - - - 1 1 - - - - - - 1 1 1 2119640-1 1803259-1 2119580-1 2063440-1 2079383-9 1752354-6 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994970-2 240638-1 2119641-2 2168083-8 2119653-2 2119655-6 1803518-1 3-23627-7 2119955-2 455888-5 1803607-2 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-5 5-18022-5 2063961-1 2168400-4 2168083-2 5018030-1 986965-8 1-5018030-0 2119792-1 18023-9 2119652-1 1803602-1 1-18028-2 2168083-9 2168083-2 240639-1 1-2168083-5 1752371-5 240825-1 2-22281-3 1803292-4 1901259-4 6-240641-6 240644-1 690482-6 1803002-6 2217206-4 240641-2 2-456406-3 1 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 3 2 2 2 1 1 3 1 1 7 2 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 -77 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 17JUNE2014 CHK 18JUNE2014 APVD 18JUNE2014 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 250 249 239 238 186 180 177 176 175 174 172 164 163 152 144 142 141 140 137 84 82 71 70 67 66 65 64 59 58 57 56 54 53 52 51 49 48 41 33 31 29 27 25 24 23 22 20 18 16 11 10 9 8 7 6 5 4 3 2 1 PUSH ROD, AIR FEED BUSHING, FLANGED MECHANICAL FEED ASSEMBLY AIR FEED MODULE SCR, BHSC, RoHS (M6 X 20) STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT COUNTER, MAGNETIC SPRING, FEED FINGER FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM ASSEMBLY, EF PACIFIC PIN, RETAIN, GRVD, 3/16 X .854 ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT PNT, M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 8.0 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 8.0 STRIPPER (MACHINING) SCR, SKT HD CAP, RoHS, M4 X 30 PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150452 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 35.39 0.05 141 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE REF MECHANICAL D 140 19.0 # 0.5 180 1 56 7 2 A 59 16 REF D 239 58 5 177 RAM AND HOLDDOWN SET-UP PNEUMATIC 82 1 C 1 C 238 25 2 2 41 2 249 176 2 70 175 250 A 54 174 137 163 52 20 65 3 172 64 A 180 51 2 57 23 164 33 67 18 24 B B 66 CAM POSITIONS 30mm STROKE 84 30mm STROKE 30mm STROKE 142 6 152 29 48 33 27 8 1 144 141 31 9 1 11 1 186 53 33 22 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 17JUNE2014 CHK 18JUNE2014 APVD 18JUNE2014 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150452 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C