8-2151001-5

8 7 RELEASED FOR PUBLICATION THIS DRAWING IS UNPUBLISHED. C BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 6 5 4 SERVO FEED FINGER ALL RIGHTS RESERVED. 2119944-1 REV FEED TYPE DESCRIPTION PROGRAMMED MEMORY CHIP 2151001-1 A MECHANICAL FINE CRIMP HEIGHT ADJUST - SUPERCEDED BY 2151495-1 2151001-2 A PNEUMATIC FINE CRIMP HEIGHT ADJUST - SUPERCEDED BY 2151495-2 2151001-5 A SERVO FINE CRIMP HEIGHT ADJUST 8-2151001-5 SUPERCEDED BY 2151495-5 2151001-6 A SERVO NON-CRIMP HEIGHT ADJUST 8-2151001-6 SUPERCEDED BY 2151495-6 2151001-7 A NONE FINE CRIMP HEIGHT ADJUST - SUPERCEDED BY 2151495-7 7-2151001-7 A - SPARE PARTS KIT - D TYPE WIRE INSUL 3.56 mm [.140] F - - 38 TE CRIMP SPEC WIRE STRIP LENGTH 8 9 INSULATION DIAMETER RANGE 6.38-7.14 mm [.251-.281 IN] 0.00-5.08 mm [.000-.200 IN] TERMINAL APPL SPEC 114-1010 - - - - - 350923-4 350923-6 TE TERMINAL 770004-4 C1__DWG_PN_1_0 C1__DWG_PN_1_1 1-770004-0 1586065-1 C1__DWG_PN_1_2 C1__DWG_PN_1_3 770004-3 C1__DWG_PN_2_1 C1__DWG_PN_3_1 C1__DWG_PN_2_3 C1__DWG_PN_3_3 770003-3 C1__DWG_PN_2_4 C 10 AWG W1__DWG_WGAUGE_1 5.00mm2 W1__DWG_WGAUGE_2 4.40mm2 W1__DWG_WGAUGE_3 4.00mm2 W1__DWG_WGAUGE_4 12 AWG W1__DWG_WGAUGE_5 2.41+/-0.05 [.095+/-.002] 2.3 W1__DWG_CRIMP_HT_1 2.31+/-0.05 [.091+/-.002] 3.7 W1__DWG_CRIMP_HT_2 2.13+/-0.05 [.084+/-.002] 5.9 W1__DWG_CRIMP_HT_3 2.03+/-0.05 [.080+/-.002] 7.2 W1__DWG_CRIMP_HT_4 1.96+/-0.05 [.077+/-.002] 7.9 W1__DWG_CRIMP_HT_5 44 35 245 - 1 - - - - - 1 - - - - - 1 - - 1 - 1 1 1 - 1 - 1 1 1 - - 1 - - - - 1 1 1 1 1 - - 2 2 - - - - - - - 1 - - - - 1 - - - 1 1 - - - - 1 1 - - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - 2 - - 1 1 1 1 1 - - - - 1 - - - - - 1 - - - - - 1 - - - - - - - 1 1 - - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - - 1 1 - 2 2 2 2 2 - 1 - 1 1 1 - 3 - 3 3 3 - 1 1 1 1 1 - - - - 1 1 - 1 1 1 1 1 - - - - 1 1 - 4 4 4 4 4 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 -1 PART NO 2 2 W1__FA_SETTING_4 177 239 2 163 B 174 5 52 136 2 137 2 175 28 66 51 172 133 5 67 50 198 213 41 33 24 7. FOR THE ASIAN VERSION OF THIS APPLICATOR, SEE LOG 2151001-9 8 135 240 6. POSITIONAL ADJUSTMENTS OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 19 30 20 77 GREASE THREADS, GROOVE & O-RING ON ITEMS 35 & 252. 74 29 9 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 21 58 10 WHEN ASSEMBLING NON-CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIM PACK 2119957-2 TO ATTAIN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT. 1 PART REQUIRED FOR FEED CONVERSIONS FEED VER. TO CONVERT TO RETROFIT KIT ADDITIONAL PARTS REQ'D MECHANICAL 2119949-1 56 PNEUMATIC 2119950-1 56 SERVO 2119951-1 135 & 240 30mm STROKE A 46 30mm STROKE 47 30mm STROKE ITEM 30 LOCATED AT FRONT HOLES 248 48 32 9 12 40mm STROKE MECH. POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECH. PRE FEED 49 241 13 11 60 54 34 8 1 30 REF 8 49 10 4.06±0.51 [0.160±0.020] 29 40mm STROKE AIR FEED FEED TRACK POSITION GUIDE BY WIRE BARREL 16.89 [0.665] DIMENSIONS: REF REF MATERIAL TERMINAL SUPPORT LOCATION REF REF THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. mm 34 REF TE - W1__FA_SETTING_3 5 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION INDICATED. GH - 56 W1__FA_SETTING_2 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. 12SEPT2011 - W1__FA_SETTING_1 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. ECR-11-018794 1 1 GREASE BEARING SURFACES LIGHTLY TE 1 82 59 238 2 LG 1 C1__DWG_PN_4_4 4 15APR2011 - 166 249 C1__DWG_PN_4_3 RECOMMENDED SPARE PARTS RELEASED 1 176 1 A - C1__DWG_PN_4_2 W1__FA_SETTING_5 GB 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 18023-1 2168084-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 240638-1 3-23627-7 2119799-1 SEE TABLE 1633743-1 455888-7 22278-7 854769-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-4 2079383-4 5-18022-5 21028-2 1338685-1 2168084-1 1-5018030-0 1901681-1 2-1752354-0 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-6 2079383-5 2161328-1 1-1320908-0 2119959-1 1-455888-0 1320928-2 2168084-4 1-18028-2 2119533-1 2119806-1 3-22280-3 356885-5 2119805-1 462006-6 1333227-5 1-2119780-1 1-456411-2 2 FINE ADJUST REF SETTING* CRIMP HEIGHT mm [INCH] GH - 250 WIRE SIZE APVD 4JAN2011 - C1__DWG_PN_4_1 1586096-1 C1__DWG_PN_3_4 DWN ORIGINAL - C1__DWG_PN_4_0 770003-8 1-770003-0 C1__DWG_PN_3_2 DATE 1 1 63 TE TERMINAL 770003-4 C1__DWG_PN_3_0 350922-6 770234-3 C1__DWG_PN_2_2 350922-1 C1__DWG_PN_1_4 TE TERMINAL 350922-3 C1__DWG_PN_2_0 DESCRIPTION - TERMINALS APPLIED TE TERMINAL 350923-3 LTR - 10 246 8 252 UNIVERSAL MATE-N-LOCK PIN AND SOCKET P 247 62 APPL INSTRUCTIONS 408-10389 TERMINAL NAME: 66 40 39 TERMINAL DATA: A 2119599-1 REVISIONS DIST A1 10 260 TE TERMINAL LOC SET UP GAUGE 1 37 APPLICATOR DATA SIZE 2 20 PART NUMBER CRIMP 3 HOLDDOWN SET-UP - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 4JAN2011 CHK 5JAN2011 APVD 5JAN2011 G.HOFFNER G.BAILEY G.BAILEY APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. SCR, SKT HD CAP M3 X 5.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 3.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER PLATE, STRIP GUIDE SHCS, LOW HEAD, RoHS, M4 X 8 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, SPECIAL (WIRE/B ONLY) DEPRESSOR, SHEAR CRIMPER, WIRE PREMIUM NAME SIZE - 1 2079988_GATD 1 2119641 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 18023-1 2 2168084-6 1 2119580-1 1 2063440 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_2 .. 1 1633743-1 1 455888-7 1 SIMP_22278-7 1 854769-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-4 1 2079383-4 1 5-18022-5 1 21028-2 1 1338685-1 4 2168084-1 1 1-5018030-0 1 1901681-1 1 2-1752354-0 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1752356-6 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-1 1 1-455888-0 1 1320928-2 1 2168084-4 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 356885-5 1 2119805-1 1 462006-6 1 1333227-5 1 1-2119780-1 1 1-456411-2 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119640-1 TE Connectivity APPLICATION SPEC - 1 8-21084-0_GATD DESCRIPTION PRODUCT SPEC - 260 252 250 249 248 247 246 245 241 240 239 238 213 198 177 176 175 174 172 166 163 137 136 135 133 82 77 74 71 67 66 63 62 60 59 58 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 1 1 2119957-2 Ocean Side Feed Atlantic Style Applicator CAGE CODE A1 00779 CUSTOMER ACCESSABLE PRODUCTION DRAWING RESTRICTED TO DRAWING NO 2151001 SCALE 1:2 SHEET 1 OF 1 REV A1 D C B A