8-2151015-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION 2 FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151015-1 B MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151015-2 C 7- 2151015 -7 A FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE B C 3 LOC 2151015 -1 2151015 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 66 P LTR PNEUMATIC AND CRIMP TOOLING KIT DATE DWN APVD RELEASED 04NOV2011 LG GB A1 ECR-15-018756 30DEC2015 JH CT B ECR-18-006525 03MAY2018 YY JDG C ECR-19-010789 10JUL2019 FJ TE A PNEUMATIC DESCRIPTION PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 1.58 mm [.062] 3.18 mm [.125] APPLICATOR INSTRUCTIONS 408-35042 MOLEX TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 3.00-3.50 mm [.118-.138 IN] TERMINAL APPLICATION SPECIFICATION MOLEX 63900-2600 REV J WIRE STRIP LENGTH INSULATION DIAMETER RANGE n 3.00-3.50 mm [.118-.138 IN] 2.50-2.95 mm [.098-.116 IN] - - - - - TERMINAL APPLICATION SPECIFICATION 286603-1 286603-2 286603-3 C 286603-4 286603-5 286603-6 286603-7 286603-8 1-286603-0 MOLEX TERMINAL C1__DWG_PN_1_0 39-00-0038 C1__DWG_PN_1_1 39-00-0055 39-00-0207 C1__DWG_PN_1_2 C1__DWG_PN_1_3 39-00-0163 C1__DWG_PN_1_4 39-00-0059 39-00-0153 C1__DWG_PN_1_5 C1__DWG_PN_1_6 39-00-0181 39-00-0213 C1__DWG_PN_1_7 C1__DWG_PN_1_8 44485-1211 C1__DWG_PN_1_9 1-286603-1 1-286603-2 1-286603-3 1-286603-4 1-286603-5 39-00-0114 39-00-0428 39-00-0419 39-00-0425 39-00-0436 1-286603-6 1-286603-7 1-286603-8 39-00-0440 39-00-0073 39-00-0108 1-286603-9 2-286603-0 39-00-0169 39-00-0175 2-286603-1 2-286603-2 2-286603-3 2-286603-4 2-286603-5 2-286603-6 2-286603-8 2-286603-9 B WIRE SIZE 0.80mm2 18 AWG 0.50mm2 20 AWG 0.35mm2 22 AWG 0.20mm2 24 AWG 39-00-0194 39-00-0200 39-00-0405 39-00-0407 39-00-0410 40-13-0851 44485-1311 44485-1411 C1__DWG_PN_2_0 TE TERMINAL 286611-1 C1__DWG_PN_2_1 286611-2 286611-3 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_3_3 C1__DWG_PN_3_4 286611-5 286611-6 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_3_5 C1__DWG_PN_3_6 286611-8 286611-9 C1__DWG_PN_2_7 C1__DWG_PN_2_8 C1__DWG_PN_2_9 C1__DWG_PN_3_2 286611-4 C1__DWG_PN_2_4 C1__DWG_PN_3_7 C1__DWG_PN_3_8 1-286611-1 C1__DWG_PN_3_9 1-286611-2 1-286611-3 1-286611-4 1-286611-6 1-286611-7 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 W1__DWG_WGAUGE_8 0.995+/-0.045 [.039+/-.0018] 0.895+/-0.045 [.035+/-.0018] 0.895+/-0.045 [.035+/-.0018] 0.83+/-0.04 [.033+/-.0016] 0.83+/-0.04 [.033+/-.0016] 39-00-0061 39-00-0053 39-00-0120 39-00-0126 39-00-0219 39-00-0411 39-00-0430 39-00-0121 C1__DWG_PN_4_1 2-286603-7 286611-7 C1__DWG_PN_4_2 C1__DWG_PN_4_3 1-286611-9 C1__DWG_PN_4_4 2113022-1 2113022-2 C1__DWG_PN_4_5 C1__DWG_PN_4_6 2113022-3 2113022-4 C1__DWG_PN_4_7 C1__DWG_PN_4_8 2113022-5 C1__DWG_PN_4_9 MOLEX TERMINAL 44476-1111 C1__DWG_PN_1_0 C1__DWG_PN_1_1 44476-1211 44478-1111 C1__DWG_PN_1_2 C1__DWG_PN_1_3 44478-1211 C1__DWG_PN_1_4 45750-1211 45750-1111 C1__DWG_PN_1_5 C1__DWG_PN_1_6 46012-1111 46018-1541 C1__DWG_PN_1_7 C1__DWG_PN_1_8 46083-1111 C1__DWG_PN_1_9 2113022-6 2113022-7 2113022-8 2113022-9 1-2113022-0 WIRE SIZE 40-01-0853 98-00-0174 2-286611-4 0.995+/-0.045 [.039+/-.0018] 39-00-0040 TE TERMINAL 286603-9 C1__DWG_PN_4_0 39-00-0427 40-13-0853 30490-1002 30490-2002 2-286611-2 2-286611-3 1.02+/-0.05 [.040+/-.002] MOLEX TERMINAL 39-00-0420 39-00-0437 39-00-0426 39-00-0075 1-286611-8 2-286611-0 2-286611-1 1.02+/-0.05 [.040+/-.002] C1__DWG_PN_3_0 C1__DWG_PN_3_1 0.80mm2 18 AWG 30490-0002 0.50mm2 20 AWG 2.50-2.95 mm [.098-.116 IN] C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 TE TERMINAL 1-2113022-1 1-2113022-2 1-2113022-3 1-2113022-4 1-2113022-5 1-2113022-6 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 MOLEX TERMINAL 46083-1211 46083-1221 46134-1111 46134-1121 46134-1211 46134-1221 C1__DWG_PN_4_0 - C1__DWG_PN_4_3 - 3 C1__DWG_PN_4_4 - C1__DWG_PN_4_5 - C1__DWG_PN_4_6 C1__DWG_PN_3_7 C1__DWG_PN_4_7 C1__DWG_PN_2_8 C1__DWG_PN_3_8 C1__DWG_PN_4_8 C1__DWG_PN_3_9 - C1__DWG_PN_4_2 C1__DWG_PN_2_7 C1__DWG_PN_2_9 - C1__DWG_PN_4_1 - - - C1__DWG_PN_4_9 46098-1541 46012-1141 46012-1211 46012-1241 46083-1121 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.02+/-0.05 [.040+/-.002] 1.02+/-0.05 [.040+/-.002] 0.995+/-0.045 [.039+/-.0018] 0.995+/-0.045 [.039+/-.0018] - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.9 5.9 6.2 6.2 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 MOLEX 63900-2600 REV J n INSULATION DIAMETER RANGE TERMINALS APPLIED TERMINALS APPLIED TE TERMINAL CMOLEX CRIMP SPECIFICATION 4.2mm PITCH MINI-FIT TERMINAL TERMINAL NAME: 4.2mm PITCH MINI-FIT TERMINAL TERMINAL NAME: MOLEX TERMINAL TERMINAL DATA: MOLEX CRIMP SPECIFICATION - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 W1__DWG_CRIMP_HT_8 5.9 5.9 6.2 6.2 7.1 7.1 7.7 7.7 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 W1__FA_SETTING_5 W1__FA_SETTING_6 W1__FA_SETTING_7 W1__FA_SETTING_8 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 - 1 - 1 1 - 1 1 2 A RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. AMP 4805 REV 31MAR2000 Pro/ENGINEER DRAWING 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - REF 1 REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 4 1 4 2 4 2 1 2 1 1 1 2 - 1 1 - - 1 1 - 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 2 1 2 2 1 2 1 -77 -72 -71 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: -1 PART NO 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .062 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM DWN 11OCT2011 CHK 11OCT2011 APVD 11OCT2011 K. STAKEM G. BAILEY T. ELBIN WEIGHT NAME SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 1 2079764 1 2119083 1 18023-1 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 1-18028-2 1 2844908 1 2844907 1 455888-9 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-9 2 2079383-5 2 2-2844962-4 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 3-1633129-3 1 2119757-4 1 1-238011-7 1 1-2119582-8 1 4-456403-2 248 244 243 242 241 239 238 164 119 99 98 82 71 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2119082-9 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 1 1 REF REF 1 1 2119641-1 2119082-9 2079764-1 2119083-1 18023-1 2119580-1 2844940-1 994970-2 1-18028-2 2844908-1 2844907-1 455888-9 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-9 2079383-5 2-2844962-4 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 3-1633129-3 2119757-4 1-238011-7 1-2119582-8 4-456403-2 - Ocean Side Feed Applicator - DRAWING NO 2151015 SCALE 1:2 RESTRICTED TO SHEET 1 OF 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN - - APVD - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 243 A 242 238 53 3 50 8 59 C 2 82 1 REF 2.0 # 0.5 1 34 REF SEE DETAIL A 3 C 1 56 4 TERMINAL SUPPORT LOCATION 28 5 41 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 44 44.61 DETAIL A 164 B 67 A 24 0.05 66 2 33 REF RAM SET-UP 19 30 B 20 9 21 29 1 12 241 13 29 30 REF REF 119 30mm STROKE 30mm STROKE 47 1 11 CAM POSITIONS 30mm STROKE ITEM 30 LOCATED AT FRONT HOLES 46 98 99 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 11OCT2011 CHK 11OCT2011 APVD 11OCT2011 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151015 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151015 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151015 -7 A CRIMP TOOLING KIT - CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST APPLICATOR DATA SIZE 1.58 mm [.062] APPLICATOR INSTRUCTIONS 408-35042 MOLEX CRIMP SPECIFICATION 3.00-3.50 mm [.118-.138 IN] MOLEX 63900-2600 REV J 286603-1 286603-2 286603-3 286603-4 286603-5 286603-6 C 286603-7 286603-8 1-286603-0 39-00-0038 39-00-0055 C1__DWG_PN_1_2 39-00-0207 C1__DWG_PN_1_3 39-00-0163 C1__DWG_PN_1_4 39-00-0059 39-00-0153 C1__DWG_PN_1_5 C1__DWG_PN_1_6 39-00-0181 C1__DWG_PN_1_7 39-00-0213 44485-1211 C1__DWG_PN_1_8 C1__DWG_PN_1_9 1-286603-1 1-286603-2 1-286603-3 1-286603-4 39-00-0114 39-00-0428 39-00-0419 39-00-0425 1-286603-5 1-286603-6 39-00-0436 39-00-0440 1-286603-7 1-286603-8 39-00-0073 39-00-0108 1-286603-9 2-286603-0 2-286603-1 2-286603-2 2-286603-3 2-286603-4 2-286603-5 2-286603-6 39-00-0169 39-00-0175 39-00-0194 39-00-0200 39-00-0405 39-00-0407 39-00-0410 40-13-0851 2-286603-8 2-286603-9 B WIRE SIZE 0.80mm2 18 AWG 0.50mm2 20 AWG 0.35mm2 22 AWG 0.20mm2 24 AWG W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 W1__DWG_WGAUGE_6 W1__DWG_WGAUGE_7 W1__DWG_WGAUGE_8 n WIRE STRIP LENGTH 2.50-2.95 mm [.098-.116 IN] 3.00-3.50 mm [.118-.138 IN] TERMINAL APPLICATION SPECIFICATION MOLEX 63900-2600 REV J n C1__DWG_PN_2_0 TE TERMINAL 286611-1 286611-2 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 286611-5 286611-6 C1__DWG_PN_2_5 C1__DWG_PN_2_6 C1__DWG_PN_3_5 C1__DWG_PN_3_6 286611-8 C1__DWG_PN_2_7 C1__DWG_PN_2_9 C1__DWG_PN_3_2 286611-4 C1__DWG_PN_2_4 C1__DWG_PN_2_8 C1__DWG_PN_3_1 286611-3 C1__DWG_PN_2_3 C1__DWG_PN_3_0 C1__DWG_PN_3_7 286611-9 1-286611-1 C1__DWG_PN_3_8 C1__DWG_PN_3_9 1-286611-2 1-286611-3 1-286611-4 1-286611-6 MOLEX TERMINAL 39-00-0040 39-00-0061 39-00-0053 39-00-0120 39-00-0126 39-00-0219 39-00-0411 39-00-0430 39-00-0121 TE TERMINAL C1__DWG_PN_4_0 286603-9 C1__DWG_PN_4_1 2-286603-7 286611-7 C1__DWG_PN_4_2 C1__DWG_PN_4_3 1-286611-9 C1__DWG_PN_4_4 2113022-1 C1__DWG_PN_4_5 2113022-2 2113022-3 C1__DWG_PN_4_6 C1__DWG_PN_4_7 2113022-4 C1__DWG_PN_4_8 2113022-5 2113022-6 2113022-7 C1__DWG_PN_4_9 39-00-0420 39-00-0437 39-00-0426 39-00-0075 1-286611-7 1-286611-8 44476-1111 C1__DWG_PN_1_1 44476-1211 44478-1111 C1__DWG_PN_1_2 C1__DWG_PN_1_3 44478-1211 C1__DWG_PN_1_4 45750-1211 C1__DWG_PN_1_5 45750-1111 46012-1111 C1__DWG_PN_1_6 C1__DWG_PN_1_7 46018-1541 C1__DWG_PN_1_8 46083-1111 46098-1541 46012-1141 C1__DWG_PN_1_9 2113022-8 2113022-9 39-00-0427 40-13-0853 2-286611-0 2-286611-1 MOLEX TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_2_6 TE TERMINAL 1-2113022-1 1-2113022-2 1-2113022-3 1-2113022-4 1-2113022-5 1-2113022-6 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 C1__DWG_PN_3_4 C1__DWG_PN_3_5 C1__DWG_PN_3_6 MOLEX TERMINAL 46083-1211 - 46083-1221 46134-1111 46134-1121 46134-1211 46134-1221 C1__DWG_PN_4_1 C1__DWG_PN_4_2 C1__DWG_PN_4_3 C1__DWG_PN_4_7 C1__DWG_PN_2_8 C1__DWG_PN_3_8 C1__DWG_PN_4_8 C1__DWG_PN_3_9 1.02+/-0.05 [.040+/-.002] 1.02+/-0.05 [.040+/-.002] 0.995+/-0.045 [.039+/-.0018] 0.995+/-0.045 [.039+/-.0018] 0.895+/-0.045 [.035+/-.0018] 0.895+/-0.045 [.035+/-.0018] 0.83+/-0.04 [.033+/-.0016] 0.83+/-0.04 [.033+/-.0016] 1 - - - C1__DWG_PN_4_9 1 - 1 - 1 - 46083-1121 4 - - - 40-01-0853 98-00-0174 30490-0002 WIRE SIZE 0.80mm2 18 AWG 0.50mm2 20 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.02+/-0.05 [.040+/-.002] 1.02+/-0.05 [.040+/-.002] 0.995+/-0.045 [.039+/-.0018] 0.995+/-0.045 [.039+/-.0018] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.9 5.9 6.2 6.2 1 - 1 - 4 CRIMP HEIGHT REFERENCE SETTING 1 - 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_2 1 - W1__FA_SETTING_3 1 - W1__FA_SETTING_4 1 - 2 - 1 - 1 - W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 W1__DWG_CRIMP_HT_6 W1__DWG_CRIMP_HT_7 W1__DWG_CRIMP_HT_8 5.9 5.9 6.2 6.2 7.1 7.1 7.7 7.7 2 - CRIMP HEIGHT 4 REFERENCE SETTING 1 - W1__FA_SETTING_4 W1__FA_SETTING_5 W1__FA_SETTING_6 W1__FA_SETTING_7 W1__FA_SETTING_8 - - W1__FA_SETTING_2 W1__FA_SETTING_3 1 - W1__FA_SETTING_1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 2 - 2 - 1 - 1 - 1 - 1 - 1 1 - 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - 1 1 1 1 1 - 1 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 1 1 1 - 1 - 1 1 1 1 1 1 2119082-9 2079764-1 2119083-1 18023-1 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2844908-1 2844907-1 455888-9 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 1-2168083-0 1803382-6 18023-9 2119652-1 1803602-1 1-1752356-9 2079383-5 2-2844962-4 2844992-1 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 3-1633129-3 2119757-4 1-238011-7 1-2119582-8 4-456403-2 1 1 1 1 1 - REF REF - 30490-1002 30490-2002 2-286611-2 2-286611-3 2-286611-4 1 - 46012-1211 46012-1241 1-2113022-0 1 - 3 C1__DWG_PN_4_6 C1__DWG_PN_3_7 1 - C1__DWG_PN_4_5 C1__DWG_PN_2_7 C1__DWG_PN_2_9 - C1__DWG_PN_4_4 RECOMMENDED SPARE PARTS 1 1 4 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 11OCT2011 CHK 11OCT2011 APVD 11OCT2011 K. STAKEM G. BAILEY T. ELBIN WEIGHT NAME SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 1 2119083 1 18023-1 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2844908 1 2844907 1 455888-9 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-9 2 2079383-5 2 2-2844962-4 1 2844992-1 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 3-1633129-3 1 2119757-4 1 1-238011-7 1 1-2119582-8 1 4-456403-2 244 243 242 241 239 238 164 151 144 143 142 141 140 119 99 98 82 71 67 66 59 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .062 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 - - C1__DWG_PN_4_0 - A APVD 2.50-2.95 mm [.098-.116 IN] 1 2 SEE SHEET 1 DWN INSULATION DIAMETER RANGE - 1 DATE 4.2mm PITCH MINI-FIT TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 DESCRIPTION CMOLEX CRIMP SPECIFICATION 44485-1311 44485-1411 W1__DWG_WGAUGE_1 LTR TERMINALS APPLIED MOLEX TERMINAL C1__DWG_PN_1_1 P - MOLEX TERMINAL TERMINAL DATA: TERMINALS APPLIED C1__DWG_PN_1_0 66 D WIRE STRIP LENGTH TE TERMINAL REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 PNEUMATIC 4.2mm PITCH MINI-FIT TERMINAL TERMINAL APPLICATION SPECIFICATION 2 F F MOLEX TERMINAL TERMINAL NAME: 3 TYPE 3.18 mm [.125] TERMINAL DATA: 4 LOC PART NUMBER C 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2- 2151015 -2 D 6 Ocean Side Feed Applicator - DRAWING NO 2151015 SCALE 1:2 RESTRICTED TO SHEET 3 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN - - APVD - FEED TYPE MECHANICAL A D 239 140 59 D 2 244 56 PNEUMATIC 243 242 238 2 3 53 A REF 8 50 2.0 # 0.5 34 59 82 1 C SEE DETAIL A TERMINAL SUPPORT LOCATION 1 C 56 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 140 41 35.58 164 REF REF 0.05 66 2 DETAIL A 67 33 A 24 B RAM SET-UP 19 20 30 B 21 9 29 1 12 241 13 CAM POSITIONS 30mm STROKE 1 30 29 REF REF 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES 151 141 48 98 99 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 11OCT2011 CHK 11OCT2011 APVD 11OCT2011 K. STAKEM G. BAILEY T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151015 SCALE 1:2 RESTRICTED TO SHEET 4 OF 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C