8-2151023-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION DESCRIPTION 4 3 2 LOC G FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151023-1 G SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151023-2 H 7-2151023-1 G 7-2151023-2 H 7- 2151023 -7 A FINE CRIMP HEIGHT ADJUST MECHANICAL AND CRIMP TOOLING KIT CRIMP TOOLING KIT - TYPE 3 F O APPLICATOR INSTRUCTIONS 408-35042 - WIRE STRIP LENGTH C TERMINAL APPLICATION SPECIFICATION (A)114-10004 (B)114-10007 TERMINALS APPLIED TE TERMINAL (A) 66098-6 (A) 66100-6 (B) 66579-2 (B) 66580-4 n C1__DWG_PN_1_1 (A) 66100-7 C1__DWG_PN_1_2 (B) 66579-4 (B) 66580-7 C1__DWG_PN_1_3 C1__DWG_PN_1_4 - - TERMINAL APPLICATION SPECIFICATION - (C)114-19000 TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 TE TERMINAL (A) 66098-8 (A) 66100-8 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 (B) 66579-7 (A) 1-66098-8 C1__DWG_PN_3_3 C1__DWG_PN_3_4 TE TERMINAL (A) 66098-9 (A) 66100-9 (B) 66580-2 (A) 1-66100-9 TE TERMINAL C1__DWG_PN_4_0 (C) 163081-7 (C) 1-163081-5 C1__DWG_PN_4_1 C1__DWG_PN_4_2 C2__DWG_PN_1_2 (C) 1-163083-1 C1__DWG_PN_4_3 16 AWG OR 1.50mm2 18 AWG 0.75mm or 1.00mm CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.42+/-0.05 [.056+/-.002] 1.30+/-0.05 [.051+/-.002] 1.30+/-0.05 [.051+/-.002] 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 3.6 4.9 4.9 (C) 1-163083-2 C2__DWG_PN_1_3 (C) 163766-2 (C) 164161-3 C1__DWG_PN_4_4 (C) 163081-8 (C) 1-163081-7 C2__DWG_PN_1_1 (C) 163766-4 (C) 164161-4 C2__DWG_PN_1_4 C2__DWG_PN_1_5 (C) 1-164161-3 C2__DWG_PN_1_6 WIRE SIZE W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 16 AWG OR 1.50mm2 1.00mm2 W2__DWG_WGAUGE_2 18 AWG OR 0.75mm2 - - W2__DWG_WGAUGE_3 5 - C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 C2__DWG_PN_2_6 TE TERMINAL C2__DWG_PN_3_0 (C) 1-163081-1 (C) 163083-7 (C) 1-163083-4 (C) 163767-4 (C) 164161-7 (C) 1-164161-5 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 - .080-.100 IN [2.03-2.54 mm] - - INSULATION DIAMETER RANGE - - 5 TE TERMINAL C2__DWG_PN_1_0 (C) 1-164161-1 WIRE SIZE n .141-.171 IN [3.58-4.34 mm] 5 TE TERMINAL (A) 66098-7 C1__DWG_PN_1_0 WIRE STRIP LENGTH .080-.100 IN [2.03-2.54 mm] - TE CRIMP SPECIFICATION STRIP ASSY .062 SOCKET TYPE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION PIN ASSEMBLY .062 TYPE .141-.171 IN [3.58-4.34 mm] - TE TERMINAL TERMINAL NAME: - 3 TERMINAL DATA: 1.40+/-0.05 [.055+/-.002] 1.32+/-0.05 [.052+/-.002] 1.27+/-0.05 [.050+/-.002] C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 C2__DWG_PN_3_6 TE TERMINAL W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 - C2__DWG_PN_4_3 - C2__DWG_PN_4_4 C2__DWG_PN_4_5 (C) 1-164161-7 5.1 - C2__DWG_PN_4_2 (C) 163767-5 (C) 164161-9 4.7 - C2__DWG_PN_4_1 (C) 163766-1 3.8 - C2__DWG_PN_4_0 (C) 1-163081-3 (C) 163083-8 CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 - - C2__DWG_PN_4_6 - 4 - W2__FA_SETTING_1 - W2__FA_SETTING_2 - W2__FA_SETTING_3 - 1 2 B 3 4 5 - RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 - 1 1 1 - A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DWN APVD E ECR-17-009013 22JUNE2017 TB TE F ECR-17-010757 25JUL2017 YY CT G ECR-18-007495 18MAY2018 JAH JDG H ECR-20-014625 15OCT2020 TB RK 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 16NOV2011 CHK 16NOV2011 APVD 16NOV2011 C.CHEN S.XI I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119082-4 1 2079764 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-3 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 5-547505-2_GATD 1 854769-4 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 21028-2 1 1338685-1 4 2168083-3 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-2 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1333228-1 1 240641-3 .. 1 ITEM_6 1 2119780-9 1 2-238011-2 1 2119784-7 1 455888-2 1 1-456405-5 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 77 74 71 67 66 60 59 58 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2-1803583-1 TE Connectivity APPLICATION SPEC - 1 1803515-3 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-3 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-5 5-547505-2 854769-4 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 21028-2 1338685-1 2168083-3 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-2 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1333228-1 240641-3 2119780-9 2-238011-2 2119784-7 455888-2 1-456405-5 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 DATE D - 3.05 mm [.120] DESCRIPTION - - 2.03 mm [.080] LTR PNEUMATIC - WIRE INSUL P MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT SIZE 66 PNEUMATIC - CRIMP REVISIONS PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 1 DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE 2151023 -1 H 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151023 -2 D 6 Ocean Side Feed Applicator - DRAWING NO 2151023 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV H C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 293 2 244 53 A 243 238 242 50 8 82 1 52 SEE DETAIL A 3 7 59 C 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 3 C 1 TERMINAL SUPPORT LOCATION 4 28 5 41 2 176 2 2 44 293 REF 174 175 181 44.61 3 0.05 66 182 DETAIL A 0.5 34 REF 177 56 6.9 1 2 51 REF 2 180 19.0 67 0.5 164 77 33 A 24 B 30 20 29 21 180 58 19 1 12 ITEM 30 LOCATED AT REAR HOLES 241 13 CAM POSITIONS 47 30 REF 29 REF 1 11 30mm STROKE 30mm STROKE 30mm STROKE 113 5 46 292 98 99 34 54 8 1 60 54 10 1 20 248 48 B RAM AND HOLDDOWN SET-UP 74 9 REF FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 16NOV2011 CHK 16NOV2011 APVD 16NOV2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151023 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV H 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151023 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151023 -7 A CRIMP TOOLING KIT - H 3 2 LOC PART NUMBER 2- 2151023 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.03 mm [.080] 3.05 mm [.120] APPLICATOR INSTRUCTIONS 408-35042 - 1 - TE TERMINAL TERMINAL DATA: PIN ASSEMBLY .062 TYPE TERMINAL NAME: WIRE STRIP LENGTH .141-.171 IN [3.58-4.34 mm] C TERMINAL APPLICATION SPECIFICATION (A) 66098-6 (A) 66100-6 (B) 66579-2 (B) 66580-4 (A) 66098-7 (A) 66100-7 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (B) 66579-4 C1__DWG_PN_1_3 (B) 66580-7 C1__DWG_PN_1_4 18 AWG 0.75mm or 1.00mm - - - TE TERMINAL C1__DWG_PN_2_0 (A) 66098-8 (A) 66100-8 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 C1__DWG_PN_3_0 (B) 66579-7 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 (A) 1-66098-8 1.42+/-0.05 [.056+/-.002] 1.30+/-0.05 [.051+/-.002] 1.30+/-0.05 [.051+/-.002] C1__DWG_PN_3_4 TERMINAL APPLICATION SPECIFICATION W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 - (C)114-19000 TERMINALS APPLIED TE TERMINAL TE TERMINAL C1__DWG_PN_4_0 (A) 66098-9 (A) 66100-9 (C) 163081-7 (C) 1-163081-5 C1__DWG_PN_4_1 C1__DWG_PN_4_2 (B) 66580-2 (C) 1-163083-1 C1__DWG_PN_4_3 (A) 1-66100-9 CRIMP HEIGHT REFERENCE SETTING n .141-.171 IN [3.58-4.34 mm] .080-.100 IN [2.03-2.54 mm] CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 WIRE STRIP LENGTH INSULATION DIAMETER RANGE - TE CRIMP SPECIFICATION (C) 163766-2 (C) 164161-3 C1__DWG_PN_4_4 (C) 1-164161-1 4 3.6 4.9 4.9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 (C) 163081-8 (C) 1-163081-7 C2__DWG_PN_1_1 C2__DWG_PN_1_2 (C) 1-163083-2 C2__DWG_PN_1_3 (C) 163766-4 (C) 164161-4 C2__DWG_PN_1_4 C2__DWG_PN_1_5 (C) 1-164161-3 C2__DWG_PN_1_6 WIRE SIZE 16 AWG OR 1.50mm2 1.00mm2 18 AWG OR 0.75mm2 - - - - C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 C2__DWG_PN_2_5 C2__DWG_PN_2_6 TE TERMINAL W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 C2__DWG_PN_3_0 (C) 1-163081-1 (C) 163083-7 (C) 1-163083-4 (C) 163767-4 (C) 164161-7 (C) 1-164161-5 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 1 1.40+/-0.05 [.055+/-.002] 1.32+/-0.05 [.052+/-.002] 1.27+/-0.05 [.050+/-.002] C2__DWG_PN_3_1 C2__DWG_PN_3_2 C2__DWG_PN_3_3 C2__DWG_PN_3_4 C2__DWG_PN_3_5 C2__DWG_PN_3_6 TE TERMINAL (C) 1-163081-3 (C) 163083-8 (C) 163766-1 (C) 163767-5 (C) 164161-9 (C) 1-164161-7 CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 3.8 4.7 5.1 C2__DWG_PN_4_6 - 4 5 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 1 2 2 1 1 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 - 1 - - - 1 - 1 1 1 1 - A 1 1 - 1 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 1 2 - - - 1 1 - 1 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 2 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 2 1 - RECOMMENDED SPARE PARTS 1 2 - 1 1 1 - B 1 1 - W2__FA_SETTING_3 1 1 W2__FA_SETTING_2 1 1 W2__FA_SETTING_1 1 1 - 4 1 1 - C2__DWG_PN_4_5 1 1 - C2__DWG_PN_4_4 1 1 - C2__DWG_PN_4_3 1 1 - C2__DWG_PN_4_2 1 1 - 5 4 - - C2__DWG_PN_4_1 1 4 C2__DWG_PN_4_0 - 1 C2__DWG_PN_2_0 - REF REF - 5 TE TERMINAL C2__DWG_PN_1_0 - 1 1 - - 1 - - .080-.100 IN [2.03-2.54 mm] 1 1 - INSULATION DIAMETER RANGE 1 1 - STRIP ASSY .062 SOCKET TYPE TERMINAL NAME: 5 TE TERMINAL C1__DWG_PN_1_0 WIRE SIZE 16 AWG OR 1.50mm2 (A)114-10004 (B)114-10007 TERMINALS APPLIED TE TERMINAL n TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 1 - 3 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 5-547505-2 854769-4 1803607-3 2119740-1 2168078-1 5-18022-5 21028-2 1338685-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1752356-2 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1333228-1 240641-3 2119780-9 2-238011-2 2119784-7 455888-2 1-456405-5 1 1 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 16NOV2011 CHK 16NOV2011 APVD 16NOV2011 C.CHEN S.XI I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 5-547505-2_GATD 1 854769-4 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 21028-2 1 1338685-1 2 2168083-8 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-2 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1333228-1 1 240641-3 .. 1 ITEM_6 1 2119780-9 1 2-238011-2 1 2119784-7 1 455888-2 1 1-456405-5 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 77 74 71 67 66 59 58 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-4 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SPRING, COMPRESSION HOLDER, INS DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151023 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 243 53 A 2 244 56 PNEUMATIC D 242 2 3 6.9 238 50 8 REF 7 34 59 82 1 52 C 0.5 SEE DETAIL A 56 REF TERMINAL SUPPORT LOCATION 1 C 2 51 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 35.58 66 DETAIL A 2 164 REF 0.05 77 67 33 24 B 19 A 30 58 RAM SET-UP 74 20 B 21 9 29 1 12 ITEM 30 LOCATED AT REAR HOLES 241 CAM POSITIONS 30mm STROKE 13 REF 29 1 REF 11 30mm STROKE 30mm STROKE 142 30 151 113 48 5 141 98 99 34 143 8 1 144 143 10 1 20 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 16NOV2011 CHK 16NOV2011 APVD 16NOV2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151023 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H