8-2151033-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION DESCRIPTION FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151033-1 G SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151033-2 H 7-2151033-1 G 7-2151033-2 H 7- 2151033 -7 G WIRE INSUL 3 2 FINE CRIMP HEIGHT ADJUST - TYPE - F F 3 - TE TERMINAL WIRE STRIP LENGTH 3.58-4.34 mm [.141-.171 IN] C TERMINAL APPLICATION SPECIFICATION (A) 61668-1 (A) 61668-2 (A) 61668-4 n (A)114-1015 (A) 1-61668-5 (A) 3-61668-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (B) 342664-1 C1__DWG_PN_1_3 WIRE STRIP LENGTH - - TERMINAL APPLICATION SPECIFICATION (B)114-1021 TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE TERMINAL C1__DWG_PN_3_0 (B) 342664-2 (B) 342664-3 (B) 342664-4 C1__DWG_PN_3_1 C1__DWG_PN_3_2 TE TERMINAL (B) 737372-1 (B) 737372-2 n 3.58-4.34 mm [.141-.171 IN] 5 TE TERMINAL C1__DWG_PN_1_0 - RECEPTACLE, SL-156 TERMINAL NAME: 2.54 mm MAX [.100 IN MAX] - TE TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE (B)114-1021 TERMINALS APPLIED TE TERMINAL TE CRIMP SPECIFICATION CONTACT, BIFURCATED LEAF TERMINAL NAME: TE TERMINAL C1__DWG_PN_4_0 (B) 350980-2 (B) 350980-3 C1__DWG_PN_4_1 C1__DWG_PN_4_2 (B) 350980-4 C1__DWG_PN_3_3 (B) 350980-5 (B) 3-350980-1 (B) 640252-2 C2__DWG_PN_1_1 C2__DWG_PN_1_2 (B) 640252-5 C2__DWG_PN_1_3 (B) 3-640252-1 C2__DWG_PN_1_4 - - TERMINAL APPLICATION SPECIFICATION TE TERMINAL C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 (B) 770476-1 (B) 770476-2 (B) 770476-3 (B) 3-770476-1 C2__DWG_PN_3_0 C2__DWG_PN_3_1 7 TE TERMINAL C2__DWG_PN_4_0 (B) 3-647449-1 C2__DWG_PN_4_1 TE TERMINAL (B) 4-647406-1 - C1__DWG_PN_1_1 1.78-2.84 mm [.070-.112 IN] - - - - - (B) 3-647406-1 C1__DWG_PN_2_1 TE TERMINAL C1__DWG_PN_3_0 (B) 647406-2 - 5 C1__DWG_PN_2_0 - 5 TE TERMINAL C1__DWG_PN_1_0 3 INSULATION DIAMETER RANGE (B)114-1021 TERMINALS APPLIED C2__DWG_PN_2_0 n 3.58-4.34 mm [.141-.171 IN] 1.09-2.79 mm [.043-.110 IN] - TE CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE - LID TYPE RECEPTACLE, SL-156 TERMINAL NAME: 5 TE TERMINAL C2__DWG_PN_1_0 TERMINAL DATA: TE CRIMP SPECIFICATION - TE TERMINAL TE TERMINAL - C1__DWG_PN_4_0 C1__DWG_PN_3_1 - - C1__DWG_PN_4_1 - C2__DWG_PN_3_2 - C2__DWG_PN_3_3 - C2__DWG_PN_3_4 - WIRE SIZE 18 AWG 20 AWG 22 AWG 24 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.30+/-0.05 [.051+/-.002] 1.14+/-0.05 [.045+/-.002] 1.07+/-0.05 [.042+/-.002] 1.02+/-0.05 [.040+/-.002] WIRE SIZE CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.4 6.1 6.7 7.3 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 7 18 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 22AWG + 22AWG 20 AWG 22 AWG 24 AWG 1.30+/-0.05 [.051+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.14+/-0.05 [.045+/-.002] 1.07+/-0.05 [.042+/-.002] 1.02+/-0.05 [.040+/-.002] W1__FA_SETTING_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 6.1 6.7 7.3 18 AWG 20 AWG 5.3 1.22+/-0.05 [.048+/-.002] W1__DWG_WGAUGE_2 4.4 WIRE SIZE 4 W1__FA_SETTING_2 W1__FA_SETTING_3 22 AWG 24 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.30+/-0.05 [.051+/-.002] 1.14+/-0.05 [.045+/-.002] 1.07+/-0.05 [.042+/-.002] 1.02+/-0.05 [.040+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.4 6.1 6.7 7.3 - 4 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - W1__FA_SETTING_4 - B 1 2 3 4 5 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - TERMINAL LUBRICANT IS RECOMMENDED. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 1 - 22AWG + 22AWG WIRE COMBINATION TO ONLY BE USED WITH TERMINAL PN 3-647449-1. 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. A 1 1 1 1 - Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 1 1 1 1 1 - REF 1 1 1 1 1 1 1 2 1 1 1 4 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 1 2 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DWN APVD F1 ECR-18-012325 03AUG2018 KH CT F2 ECR-18-014578 13SEP2018 TB GB G ECR-19-013206 22AUG2019 JAH GB H ECR-20-010922 03AUG2020 FZ RK 1 1 - - 1 1 1 1 1 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 01NOV2011 CHK 01NOV2011 APVD 01NOV2011 C. MOYER T. ELBIN T. ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119082-4 1 2079764 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-0 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-1 2 2079383-5 2 2-2844962-6 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-6 1 4-1633139-4 1 1-240641-7 1 2119757-2 1 2-238011-2 1 1-1803260-4 1 455888-2 1 4-456404-4 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 71 70 67 66 60 59 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2-1803583-1 TE Connectivity APPLICATION SPEC - 1 1803515-3 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-0 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-4 1803607-3 2119791-9 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-1 2079383-5 2-2844962-6 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-6 4-1633139-4 1-240641-7 2119757-2 2-238011-2 1-1803260-4 455888-2 4-456404-4 - -77 -72 -71 -52 -51 -2 ATLANTIC VERSION AMP 4805 REV 31MAR2000 DATE D - TERMINAL DATA: DESCRIPTION - - APPLICATOR INSTRUCTIONS 408-35042 LTR PNEUMATIC CRIMP TOOLING KIT 2.54 mm [.100] P MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 1.78 mm [.070] 66 PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT SIZE REVISIONS PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 1 DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE G CRIMP 4 LOC 2151033 -1 H 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151033 -2 D 6 Ocean Side Feed Applicator - DRAWING NO 2151033 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV H C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 293 2 244 243 A 238 242 53 50 2.5±0.5 8 82 1 2 C 70 3 52 177 56 51 1 4 2 176 2 REF 34 REF 1 SEE DETAIL A FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 3 7 59 C 2 TERMINAL SUPPORT LOCATION 28 5 41 174 181 2 175 44.65 182 DETAIL A 3 164 33 15.0 0.5 67 A 24 B 2 293 REF 0.05 66 180 44 180 REF 19 30 20 9 21 29 B RAM & HOLD DOWN SET-UP 1 12 241 13 ITEM 30 LOCATED AT FRONT HOLES 1 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 47 113 5 46 292 98 99 34 54 8 1 60 54 10 1 20 30 REF 29 REF 11 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 01NOV2011 CHK 01NOV2011 APVD 01NOV2011 C. MOYER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151033 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV H 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151033 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151033 -7 G CRIMP TOOLING KIT - H 3 2 LOC PART NUMBER 2- 2151033 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F F 1.78 mm [.070] 2.54 mm [.100] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: CONTACT, BIFURCATED LEAF TERMINAL NAME: WIRE STRIP LENGTH 3.58-4.34 mm [.141-.171 IN] C TERMINAL APPLICATION SPECIFICATION (A) 61668-1 (A) 61668-2 (A) 61668-4 n (A)114-1015 (B)114-1021 TERMINALS APPLIED TE TERMINAL TE CRIMP SPECIFICATION (A) 1-61668-5 (A) 3-61668-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (B) 342664-1 C1__DWG_PN_1_3 - - TERMINAL APPLICATION SPECIFICATION (B)114-1021 TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE TERMINAL C1__DWG_PN_3_0 (B) 342664-2 (B) 342664-3 (B) 342664-4 C1__DWG_PN_3_1 C1__DWG_PN_3_2 TE TERMINAL (B) 737372-1 (B) 737372-2 n 3.58-4.34 mm [.141-.171 IN] 5 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 1.91-2.54 mm [.075-.100 IN] - RECEPTACLE, SL-156 TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE TERMINAL C1__DWG_PN_4_0 (B) 350980-2 C1__DWG_PN_4_1 (B) 350980-3 (B) 350980-4 C1__DWG_PN_4_2 C1__DWG_PN_3_3 (B) 350980-5 (B) 640252-2 (B) 640252-5 C2__DWG_PN_1_2 C2__DWG_PN_1_3 (B) 3-640252-1 C2__DWG_PN_1_4 INSULATION DIAMETER RANGE WIRE STRIP LENGTH 1.09-2.79 mm [.043-.110 IN] - - - - C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 C2__DWG_PN_2_4 TE TERMINAL C2__DWG_PN_3_0 (B) 770476-1 (B) 770476-2 (B) 770476-3 C2__DWG_PN_3_1 7 TE TERMINAL (B) 3-647449-1 n 3.58-4.34 mm [.141-.171 IN] TERMINAL APPLICATION SPECIFICATION TE TERMINAL (B) 4-647406-1 C2__DWG_PN_4_0 C2__DWG_PN_4_1 - TE CRIMP SPECIFICATION (B)114-1021 C3__DWG_PN_1_1 - - - C3__DWG_PN_2_1 TE TERMINAL (B) 647406-2 C3__DWG_PN_3_0 - TE TERMINAL 18 AWG 20 AWG 22 AWG 24 AWG W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.30+/-0.05 [.051+/-.002] 1.14+/-0.05 [.045+/-.002] 1.07+/-0.05 [.042+/-.002] 1.02+/-0.05 [.040+/-.002] WIRE SIZE CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.4 6.1 6.7 7.3 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 7 18 AWG CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 22AWG + 22AWG 20 AWG 22 AWG 24 AWG 1.30+/-0.05 [.051+/-.002] CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 1.22+/-0.05 [.048+/-.002] W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.14+/-0.05 [.045+/-.002] 1.07+/-0.05 [.042+/-.002] 1.02+/-0.05 [.040+/-.002] 4.4 WIRE SIZE W1__FA_SETTING_1 20 AWG 5.3 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 6.1 6.7 7.3 18 AWG W1__FA_SETTING_2 W1__FA_SETTING_3 22 AWG 24 AWG CRIMP HEIGHT mm [INCH] - W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.30+/-0.05 [.051+/-.002] 1.14+/-0.05 [.045+/-.002] 1.07+/-0.05 [.042+/-.002] 1.02+/-0.05 [.040+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 4.4 6.1 6.7 7.3 - 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 7 A AMP 4805 REV 31MAR2000 2 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 - 1 1 - 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 01NOV2011 CHK 01NOV2011 APVD 01NOV2011 C. MOYER T. ELBIN T. ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-1 2 2079383-5 2 2-2844962-6 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-6 1 4-1633139-4 1 1-240641-7 1 2119757-2 1 2-238011-2 1 1-1803260-4 1 455888-2 1 4-456404-4 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 70 67 66 59 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764 TE Connectivity APPLICATION SPEC - 1 2119082-4 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - - 2 - - 1 1 1 - 22AWG + 22AWG WIRE COMBINATION TO ONLY BE USED WITH TERMINAL PN 3-647449-1. 1 1 - 1 1 1 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 2 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 2 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION & STORAGE OF APPLICATOR. 1 1 - 2 2 1 - RECOMMENDED SPARE PARTS 1 2 1 1 1 - B 1 1 - W1__FA_SETTING_4 1 1 - W1__FA_SETTING_4 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 - W1__FA_SETTING_1 1 1 - CRIMP HEIGHT 4 REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 4 - 5 1 4 - C2__DWG_PN_3_4 - 1 - C2__DWG_PN_3_3 (B) 3-770476-1 1 - C2__DWG_PN_3_2 - REF REF - C3__DWG_PN_3_1 1 1 - C3__DWG_PN_4_0 1 - C3__DWG_PN_2_0 1 1 - 5 TE TERMINAL (B) 3-647406-1 C3__DWG_PN_1_0 1.78-2.84 mm [.070-.112 IN] 1 1 - 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-4 1803607-3 2119791-9 2119740-1 2168078-1 5-18022-5 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1752356-1 2079383-5 2-2844962-6 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-6 4-1633139-4 1-240641-7 2119757-2 2-238011-2 1-1803260-4 455888-2 4-456404-4 1 1 - 3 INSULATION DIAMETER RANGE - 1 - LID TYPE RECEPTACLE, SL-156 TERMINAL NAME: TERMINALS APPLIED (B) 3-350980-1 C2__DWG_PN_1_1 TE TERMINAL TERMINAL DATA: 5 TE TERMINAL C2__DWG_PN_1_0 TE CRIMP SPECIFICATION Ocean Side Feed Applicator - DRAWING NO 2151033 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 243 242 A 2 244 56 PNEUMATIC D 2 3 53 238 50 2.5±0.5 REF 8 7 34 59 82 1 52 C SEE DETAIL A 56 REF TERMINAL SUPPORT LOCATION 1 C 2 70 51 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 35.62 164 REF 0.05 66 DETAIL A 2 67 33 RAM SET-UP A 24 B 19 20 30 B 9 21 29 1 12 241 13 CAM POSITIONS 30mm STROKE 1 30 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES 151 113 48 5 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 01NOV2011 CHK 01NOV2011 APVD 01NOV2011 C. MOYER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151033 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV H