8-2151036-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION D L FINE CRIMP HEIGHT ADJUST 3- 2151036 -2 L FINE CRIMP HEIGHT ADJUST 5-2151036-1 L SEAL STRIPPER CRIMPER TERMINATING UNIT 5-2151036-2 L 7-2151036-1 L L 7- 2151036 -7 A 3 2 MECHANICAL AND CRIMP TOOLING KIT 3 - TYPE - F O 3 - - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 3.30-3.90 mm [.130-.154 IN] TERMINAL APPLICATION SPECIFICATION 1452668-1 1452668-2 1452668-3 WIRE SIZE 0.75mm2 20 AWG OR 0.50mm2 114-18464 - TERMINALS APPLIED TE TERMINAL n C1__DWG_PN_1_1 C1__DWG_PN_1_2 - C1__DWG_PN_2_0 TE SEAL C1__DWG_PN_3_0 C1__DWG_PN_2_1 C1__DWG_PN_3_1 C1__DWG_PN_1_3 C1__DWG_PN_3_2 C1__DWG_PN_2_3 C1__DWG_PN_3_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 1.05+/-0.03 [.041+/-.001] 0.93+/-0.03 [.037+/-.001] TE SEAL 967067-1 W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 1.4-2.1 C1__DWG_PN_4_1 963142-2 0.9-1.3 C1__DWG_PN_4_2 963142-3 CRIMP HEIGHT REFERENCE SETTING CABLE DIAMETER C1__DWG_PN_4_0 1.4-2.4 C1__DWG_PN_4_3 8.0 7-1452668-2 7-1452668-3 WIRE SIZE 4 6.7 TE TERMINAL 7-1452668-1 W1__FA_SETTING_1 W1__FA_SETTING_2 0.75mm2 20 AWG OR 0.50mm2 n 114-18464 - TERMINALS APPLIED C1__DWG_PN_2_2 W1__DWG_WGAUGE_1 TERMINAL APPLICATION SPECIFICATION 7 TE TERMINAL 1718033-3 C1__DWG_PN_1_0 3.30-3.90 mm [.130-.154 IN] - - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1.40-1.90 mm [.055-.075 IN] - MCP 1.2 WITH LOCKING LANCE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: MCP 1.2 WITH LOCKING LANCE TERMINAL NAME: C1__DWG_PN_4_1 INSULATION DIAMETER RANGE 1.40-1.90 mm [.055-.075 IN] - - - - C1__DWG_PN_2_0 TE SEAL C1__DWG_PN_3_0 C1__DWG_PN_2_1 C1__DWG_PN_3_1 C1__DWG_PN_1_2 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_2_3 C1__DWG_PN_3_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 - C1__DWG_PN_4_3 - C1__DWG_PN_1_1 C1__DWG_PN_1_3 - C1__DWG_PN_4_2 7 TE TERMINAL C1__DWG_PN_1_0 7 C1__DWG_PN_4_0 0.98+/-0.03 [.039+/-.001] 0.93+/-0.03 [.037+/-.001] TE SEAL 967067-1 963142-2 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.1 8.0 CABLE DIAMETER C1__DWG_PN_4_0 - 1.4-2.1 C1__DWG_PN_4_1 - 0.9-1.3 C1__DWG_PN_4_2 963142-3 - 5 1.4-2.4 C1__DWG_PN_4_3 - 4 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - B 1 2 3 4 5 6 7 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS AND IS APPLCIATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 248. 1 - 1 1 1 TERMINAL LUBRICANT IS RECOMMENDED. 8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - A 1 1 1 1 - 1 1 1 1 1 1 - - - REF 1 1 1 1 2 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - - - REF 1 1 1 1 2 1 1 1 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 2 1 1 1 2 1 1 1 1 4 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - J1 ECR-18-017390 05NOV2018 YY TE K ECR-19-004653 28MAR2019 LG TE L ECR-20-007868 02JUN2020 JAH RK L1 ECR-21-000640 19JAN2021 FJ YY - - - 1 1 1 1 1 1 -1 PART NO 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 - 2 - - - 1 1 - 1 2 1 - 1 4 2 1 2 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 - REF REF 1 1 - - REF 1 - - - REF - - - 1 - - - 1 - - - 1 - - - 1 - - - 1 1 1 - 1 1 - - 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 - - - 1803515-3 2-1803583-1 2844950-1 2119641-1 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-8 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-5 2168083-1 1633782-2 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 985575-4 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-6 2079383-5 2-2844962-8 2844992-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 6-1333201-7 240641-1 2119781-1 238011-4 1633965-1 455888-7 1-456402-7 - 1 1 1 1 1 -77 -72 -71 -52 -51 -32 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF AIR FEED MODULE FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 12.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM K.HUANG DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 02SEP2011 APVD S.XI NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2844950-1 1 2119641-1 1 2119082-4 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-8 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 2 2168083-1 1 1633782-2 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-4 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-6 2 2079383-5 2 2-2844962-8 1 2844992-2 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 6-1333201-7 1 240641-1 1 2119781-1 1 238011-4 1 1633965-1 1 455888-7 1 1-456402-7 293 292 290 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 79 78 71 67 66 60 59 57 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 PRODUCT SPEC - 1 2-1803583-1 TE Connectivity - - 1 1803515-3 DESCRIPTION 02SEP2011 DWN CHK AMP 4805 REV 31MAR2000 APVD - - C DWN D - APPLICATOR INSTRUCTIONS 408-35042 DATE PNEUMATIC CRIMP TOOLING KIT 3.18 mm [.125] DESCRIPTION MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 1.40 mm [.055] LTR PNEUMATIC - WIRE INSUL P MECHANICAL SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 66 PNEUMATIC DOUBLE ACTING PNEUMATIC WITH 6 SENSORS - CRIMP REVISIONS MECHANICAL FINE CRIMP HEIGHT ADJUST APPLICATOR DATA 1 DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE 2151036 -1 7-2151036-2 4 LOC DESCRIPTION L 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151036 -2 6 Ocean Side Feed Applicator - DRAWING NO 2151036 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV L1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. FEED TYPE MECHANICAL A 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - DWN APVD - - - 239 59 5 56 D DATE REF D PNEUMATIC 44 293 1.0 REF 2 57 REF 238 A SHEAR DEPRESSOR DETAIL 244 243 59 242 53 50 3 8 7 177 SEE DETAIL A 82 1 56 0.5 C 3 2 176 2 3.0 34 REF 2 2 REF 1 C FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 1 4 174 TERMINAL SUPPORT LOCATION 28 5 41 175 44 293 REF 181 DETAIL A 44.61 182 3 180 66 2 DOUBLE ACTING PNEUMATIC WITH SENSORS B 16.4 67 57 164 33 290 6 A 24 A 19 B 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 79 13 CAM POSITIONS 30mm STROKE 30mm STROKE 113 7 46 292 98 99 34 54 8 1 60 54 10 1 20 30 REF 29 REF 241 56 30mm STROKE 5 RAM AND HOLD DOWN SET-UP 78 SEE DETAIL A 1 11 9.1 47 248 48 0.5 180 REF 30 59 0.05 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 02SEP2011 DWN K.HUANG 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - TE Connectivity - CHK - 02SEP2011 APVD S.XI Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151036 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV L1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 PART NUMBER REVISION DESCRIPTION FEED TYPE 2- 2151036 -1 L FINE CRIMP HEIGHT ADJUST MECHANICAL 2- 2151036 -2 L FINE CRIMP HEIGHT ADJUST PNEUMATIC 4- 2151036 -2 L FINE CRIMP HEIGHT ADJUST 7- 2151036 -7 A CRIMP TOOLING KIT REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - DOUBLE ACTING PNEUMATIC WITH 6 SENSORS - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE - F O 1.40 mm [.055] 3.18 mm [.125] APPLICATOR INSTRUCTIONS 408-35042 1 - 1 3 - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION MCP 1.2 WITH LOCKING LANCE TERMINAL NAME: WIRE STRIP LENGTH 3.30-3.90 mm [.130-.154 IN] TERMINAL APPLICATION SPECIFICATION 1452668-1 1452668-2 1452668-3 WIRE SIZE 0.75mm2 20 AWG OR 0.50mm2 114-18464 1718033-3 C1__DWG_PN_1_1 - - - C1__DWG_PN_1_2 C1__DWG_PN_1_3 TE SEAL C1__DWG_PN_2_0 C1__DWG_PN_3_0 C1__DWG_PN_2_1 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_2_3 C1__DWG_PN_3_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_4_3 TE SEAL 967067-1 1.05+/-0.03 [.041+/-.001] W1__DWG_CRIMP_HT_1 0.93+/-0.03 [.037+/-.001] W1__DWG_CRIMP_HT_2 1.4-2.1 C1__DWG_PN_4_1 963142-2 0.9-1.3 C1__DWG_PN_4_2 963142-3 CRIMP HEIGHT REFERENCE SETTING CABLE DIAMETER C1__DWG_PN_4_0 1.4-2.4 C1__DWG_PN_4_3 8.0 7-1452668-2 7-1452668-3 WIRE SIZE 4 6.7 TE TERMINAL 7-1452668-1 W1__FA_SETTING_1 0.75mm2 20 AWG OR 0.50mm2 W1__FA_SETTING_2 n 114-18464 - TERMINALS APPLIED C1__DWG_PN_2_2 W1__DWG_WGAUGE_1 3.30-3.90 mm [.130-.154 IN] C1__DWG_PN_4_2 7 TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_4_1 1.40-1.90 mm [.055-.075 IN] - WIRE STRIP LENGTH C1__DWG_PN_4_0 1.40-1.90 mm [.055-.075 IN] - - - - C1__DWG_PN_2_0 TE SEAL C1__DWG_PN_3_0 C1__DWG_PN_2_1 C1__DWG_PN_3_1 C1__DWG_PN_1_2 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_1_3 C1__DWG_PN_2_3 C1__DWG_PN_3_3 W1__DWG_WGAUGE_2 0.93+/-0.03 [.037+/-.001] C1__DWG_PN_4_1 C1__DWG_PN_4_2 963142-3 C1__DWG_PN_4_3 CABLE DIAMETER 1.4-2.1 0.9-1.3 1.4-2.4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 7.1 8.0 5 W1__FA_SETTING_1 B 1 2 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 5 6 7 *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED WITH SENSORS AND IS APPLCIATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 151. 1 1 - 1 1 1 TERMINAL LUBRICANT IS RECOMMENDED. 8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. A ENTRY LEVEL APPLICATOR PART NUMBER 8-2151036-1 8-2151036-2 9-2151036-1 9-2151036-2 AMP 4805 REV 31MAR2000 ITEM SUBSTITUTION LIST SAME AS ITEM ITEM DESCRIPTION 2151036-1 1 WIRE CRIMPER 2151036-2 2-2151036-1 2-2151036-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1803940-9 1-1803940-0 DELETE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. K.HUANG PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 02SEP2011 APVD S.XI NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 2 2168083-1 1 1633782-2 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-4 1 1338685-1 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1752356-6 2 2079383-5 2 2-2844962-8 1 2844992-2 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 6-1333201-7 1 240641-1 1 2119781-1 1 238011-4 1 1633965-1 1 455888-7 1 1-456402-7 290 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 79 78 71 67 66 59 57 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 PRODUCT SPEC - 1 2119082-4 TE Connectivity - - 1 2844950-1 DESCRIPTION 02SEP2011 DWN CHK DIMENSIONS: AIR FEED MODULE CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 12.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -42 -22 -21 SUBSTITUTE PART NUMBER 1-1803530-7 1803624-1 1 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 2 1 1 - 2 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 2 - 1 - 1 1 - - RECOMMENDED SPARE PARTS 2 1 - - 1 2 1 - 1 1 2 - 1 1 1 - 2 1 1 - W1__FA_SETTING_2 1 2 1 - 1 1 2 - 1 1 1 - 4 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - CRIMP HEIGHT mm [INCH] 0.98+/-0.03 [.039+/-.001] TE SEAL 967067-1 963142-2 C1__DWG_PN_4_0 1 1 1 - 1 1 1 - 4 - 1 - C1__DWG_PN_1_1 W1__DWG_WGAUGE_1 7 C1__DWG_PN_4_3 1 4 - - C1__DWG_PN_4_2 - 1 4 - C1__DWG_PN_4_1 1 1 - C1__DWG_PN_4_0 7 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE - REF REF - - 1 1 REF - 1 - - - TE CRIMP SPECIFICATION MCP 1.2 WITH LOCKING LANCE TERMINAL NAME: INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL n TE TERMINAL TERMINAL DATA: 1 1 - - 1 1 1 - 1 1 1 2844950-1 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 2168083-1 1633782-2 1803607-3 2119740-1 2168078-1 5-18022-5 985575-4 1338685-1 2168083-3 1803382-6 18023-9 2119652-1 1803602-1 1752356-6 2079383-5 2-2844962-8 2844992-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 6-1333201-7 240641-1 2119781-1 238011-4 1633965-1 455888-7 1-456402-7 - 1 1 - C - Ocean Side Feed Applicator - DRAWING NO 2151036 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV L1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. FEED TYPE MECHANICAL 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - A DATE DWN APVD - - - 239 59 D REF 5 56 140 PNEUMATIC D 2 1.0 REF 244 57 243 REF SHEAR DEPRESSOR DETAIL 238 242 A 2 3 59 53 3.0 REF 8 0.5 50 7 SEE DETAIL A 34 56 82 1 C TERMINAL SUPPORT LOCATION 1 C FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 3 1 4 28 5 41 140 35.58 DETAIL A 6 A 59 19 A 20 30 B 21 78 9 29 30mm STROKE ITEM 30 LOCATED AT FRONT HOLES 241 79 CAM POSITIONS 1 12 SEE DETAIL A 56 5 RAM SET-UP 24 B 57 33 290 13 30 1 30mm STROKE 151 113 7 141 98 99 34 143 8 1 144 143 48 A 10 1 20 11 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED REF REF 29 9.1 142 AMP 4805 REV 31MAR2000 0.05 2 67 DOUBLE ACTING PNEUMATIC WITH SENSORS REF 66 164 30mm STROKE REF 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 02SEP2011 DWN K.HUANG DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - TE Connectivity - CHK - 02SEP2011 APVD S.XI Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151036 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV L1