8-2151038-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION P FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151038-1 P SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151038-2 P 7-2151038-1 P 7-2151038-2 P 7- 2151038 -7 A WIRE INSUL FINE CRIMP HEIGHT ADJUST - TYPE - F O 3 WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION C 114-18025 - TERMINALS APPLIED 3 2.40-2.60 mm [.094-.102 IN] - - - - TE TERMINAL 965906-1 965906-5 965906-6 1-965906-5 2-965906-5 5-965906-1 5-965906-5 5-965906-6 1703032-1 1703032-5 TE TERMINAL 6-965906-5 C1__DWG_PN_1_1 7-965906-5 965908-1 C1__DWG_PN_1_2 C1__DWG_PN_1_3 965908-2 C1__DWG_PN_1_4 2-965908-2 5-965908-1 C1__DWG_PN_1_5 C1__DWG_PN_1_6 5-965908-2 C1__DWG_PN_1_7 5-965908-3 7-965908-2 C1__DWG_PN_1_8 C1__DWG_PN_1_9 TE SEAL - TE SEAL 967067-1 C1__DWG_PN_3_0 C1__DWG_PN_2_1 967067-2 C1__DWG_PN_2_2 - 6 C1__DWG_PN_2_0 - - SEAL INSULATION DIAMETER RANGE 1.45-1.6mm C1__DWG_PN_4_0 C1__DWG_PN_1_0 - TERMINAL INSULATION DIAMETER RANGE n - TE CRIMP SPECIFICATION MQS SOCKET CONTACT C1__DWG_PN_4_0 C1__DWG_PN_4_1 6 1.3-1.4mm C1__DWG_PN_4_2 - C1__DWG_PN_2_3 - C1__DWG_PN_2_4 - C1__DWG_PN_2_5 - C1__DWG_PN_2_6 - C1__DWG_PN_2_7 - C1__DWG_PN_2_8 C1__DWG_PN_2_9 - C1__DWG_PN_1_10 5 - WIRE SIZE 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.07+/-0.03 [.042+/-.001] 0.93+/-0.03 [.037+/-.001] - 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 6.3 7.7 B W1__FA_SETTING_1 W1__FA_SETTING_2 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 2 3 4 5 6 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 - 1 1 1 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - TERMINAL LUBRICANT IS RECOMMENDED. - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - LTR DESCRIPTION DATE DWN APVD N ECR-20-005364 14APR2020 MZ YY N1 ECR-21-003615 25MAR2021 FZ YY P ECR-21-005362 12MAY2021 FJ RK P1 ECR-22-129864 17FEB2022 FZ JH 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 12.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 13NOV2012 CHK 13NOV2012 APVD 13NOV2012 R.KNEPPER T.ELBIN M.CLIFFORD - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119082-4 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-7 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-4 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-4 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-3 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-6 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1333201-0 1 5-240641-4 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 1-2119784-5 1 455888-3 1 1-456402-7 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 71 70 67 66 60 59 57 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2-1803583-1 TE Connectivity APPLICATION SPEC - 1 1803515-3 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-7 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-4 1803607-3 2119791-9 2119740-1 2168078-1 2168083-2 5-18022-5 985575-4 1338685-1 2168083-3 2168083-3 1803382-4 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-3 2079383-5 2-2844962-8 2844992-1 455888-6 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1333201-0 5-240641-4 2119781-1 238011-4 1-2119784-5 455888-3 1-456402-7 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 P D - TE TERMINAL 66 - - APPLICATOR INSTRUCTIONS 408-35042 3.35-3.65 mm [.132-.144 IN] A PNEUMATIC CRIMP TOOLING KIT 2.90 mm [.114] REVISIONS DIST MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 1.40 mm [.055] 1 PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT SIZE TERMINAL NAME: 2 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA TERMINAL DATA: 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE 2151038 -1 CRIMP 4 LOC DESCRIPTION P 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151038 -2 D 6 Ocean Side Feed Applicator - DRAWING NO 2151038 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV P1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 REF 5 D 59 56 44 PNEUMATIC 293 2 57 REF 0.8 REF SHEAR DEPRESSOR DETAIL 244 243 A 238 53 242 50 7 59 C 2 REF 1 1 2 C 70 3 2 176 2 2 0.5 34 REF 177 SEE DETAIL A FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1.0 8 82 56 3 1 4 TERMINAL SUPPORT LOCATION 28 5 174 41 175 44 293 181 44.61 REF 0.05 182 3 DETAIL A 180 66 2 164 33 B 67 A 24 16.9 57 5 180 REF 19 30 20 29 21 RAM AND HOLD DOWN SET-UP 9 1 241 CAM POSITIONS 13 1 30mm STROKE 20 113 6 46 292 98 99 34 54 8 1 60 54 10 1 248 48 REF 30 29 REF 11 30mm STROKE 47 B ITEM 30 LOCATED AT FRONT HOLES 12 30mm STROKE 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 13NOV2012 CHK 13NOV2012 APVD 13NOV2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151038 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV P1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151038 -1 P FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151038 -7 A CRIMP TOOLING KIT - P 4 3 2 LOC PART NUMBER 2- 2151038 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.40 mm [.055] 2.90 mm [.114] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: MQS SOCKET CONTACT TERMINAL NAME: WIRE STRIP LENGTH 3.35-3.65 mm [.132-.144 IN] TERMINAL APPLICATION SPECIFICATION TE TERMINAL 965906-1 965906-5 965906-6 1-965906-5 2-965906-5 5-965906-1 5-965906-5 5-965906-6 1703032-1 1703032-5 n 114-18025 6-965906-5 7-965906-5 C1__DWG_PN_1_1 C1__DWG_PN_1_2 965908-1 C1__DWG_PN_1_3 965908-2 2-965908-2 C1__DWG_PN_1_4 C1__DWG_PN_1_5 5-965908-1 5-965908-2 C1__DWG_PN_1_6 C1__DWG_PN_1_7 5-965908-3 C1__DWG_PN_1_8 7-965908-2 C1__DWG_PN_1_9 - - - - TE SEAL C1__DWG_PN_2_0 967067-1 967067-2 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_4_1 C1__DWG_PN_4_2 1 - C1__DWG_PN_2_7 - 0.75mm2 0.50mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 1.07+/-0.03 [.042+/-.001] W1__DWG_CRIMP_HT_1 0.93+/-0.03 [.037+/-.001] W1__DWG_CRIMP_HT_2 6.3 7.7 B 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - 6 1 A PART NUMBER 8-2151038-1 8-2151038-2 9-2151038-1 9-2151038-2 SAME AS ITEM ITEM DESCRIPTION 2151038-1 1 WIRE CRIMPER 2151038-2 2-2151038-1 2-2151038-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1 DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 1 1 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 1803940-9 DELETE 1 1 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 13NOV2012 CHK 13NOV2012 APVD 13NOV2012 R.KNEPPER T.ELBIN M.CLIFFORD - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-4 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-4 1 1338685-1 2 2168083-3 1 1803382-4 3 18023-9 1 2119652 1 1803602-1 1 1752356-3 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-6 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1333201-0 1 5-240641-4 .. 1 ITEM_6 1 2119781-1 1 238011-4 1 1-2119784-5 1 455888-3 1 1-456402-7 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 70 67 66 59 57 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-4 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 12.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 1-1803604-5 1-1803940-0 1 1 1 - SUBSTITUTE PART NUMBER 1-1803530-7 1 1 - 1 1 1 - 1 1 1 - ITEM SUBSTITUTION LIST 2 1 - ENTRY LEVEL APPLICATOR 1 2 - 1 1 1 - 1 1 1 - - 1 1 - 1 2 1 - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 2 2 - TERMINAL LUBRICANT IS RECOMMENDED. 1 2 - 1 1 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 5 1 1 - - 2 - - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - 4 2 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 2 - 3 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 - 5 1 1 - W1__FA_SETTING_2 1 1 W1__FA_SETTING_1 1 1 - CRIMP HEIGHT 4 REFERENCE SETTING 1 1 - CRIMP HEIGHT mm [INCH] 1 1 - WIRE SIZE 1 1 - C1__DWG_PN_1_10 1 1 - C1__DWG_PN_2_9 1 1 - C1__DWG_PN_2_8 1 1 6 4 - - C1__DWG_PN_2_6 1 4 - C1__DWG_PN_2_5 - 1 - C1__DWG_PN_2_4 - REF REF - C1__DWG_PN_2_3 1 1 - 1.3-1.4mm 1 - - SEAL INSULATION DIAMETER RANGE 1.45-1.6mm 1 1 - C1__DWG_PN_4_0 1 1 - 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-4 1803607-3 2119791-9 2119740-1 2168078-1 5-18022-5 985575-4 1338685-1 2168083-3 1803382-4 18023-9 2119652-1 1803602-1 1752356-3 2079383-5 2-2844962-8 2844992-1 455888-6 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1333201-0 5-240641-4 2119781-1 238011-4 1-2119784-5 455888-3 1-456402-7 1 1 - 3 TE SEAL C1__DWG_PN_3_0 1 - 2.40-2.60 mm [.094-.102 IN] 6 TE TERMINAL C1__DWG_PN_1_0 - TERMINAL INSULATION DIAMETER RANGE - TERMINALS APPLIED C TE CRIMP SPECIFICATION Ocean Side Feed Applicator - DRAWING NO 2151038 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV P1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D REF 5 239 140 59 57 0.8 REF 238 REF SHEAR DEPRESSOR DETAIL 243 242 A 2 244 56 PNEUMATIC D 2 3 1.0 53 REF 8 50 0.5 34 REF 7 59 82 1 C SEE DETAIL A TERMINAL SUPPORT LOCATION 1 C 2 70 56 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 35.58 REF 0.05 66 2 164 DETAIL A 67 57 33 A 24 5 RAM SET-UP 19 20 B 30 B 9 21 1 12 29 241 13 CAM POSITIONS 30mm STROKE 1 30 REF REF 29 30mm STROKE 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES 151 113 48 6 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 13NOV2012 CHK 13NOV2012 APVD 13NOV2012 R.KNEPPER T.ELBIN M.CLIFFORD TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151038 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV P1