8-2151050-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION DESCRIPTION FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151050-1 L SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151050-2 M 7-2151050-1 L 7-2151050-2 M 7- 2151050 -7 A CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST 2 A - TYPE - F O - WIRE STRIP LENGTH 3.50-4.20 mm [.138-.165 IN] C TERMINAL APPLICATION SPECIFICATION 4-1241858-1 n 114-18081 - TERMINALS APPLIED TE TERMINAL 964261-2 TE CRIMP SPECIFICATION MICRO TIMER 2 CONTACT TERMINAL NAME: C1__DWG_PN_1_1 WIRE STRIP LENGTH 1.15-1.60 mm [.045-.063 IN] - - - C1__DWG_PN_2_1 TE TERMINAL 4-964261-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 n 3.20-3.80 mm [.126-.150 IN] TERMINAL APPLICATION SPECIFICATION 114-18082 TERMINALS APPLIED C1__DWG_PN_2_0 TE TERMINAL 1241858-2 C1__DWG_PN_4_0 TE TERMINAL 964265-2 C1__DWG_PN_4_1 TE CRIMP SPECIFICATION TAB 1.6 X 0.6 TYPE A TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: 5 TE TERMINAL 964261-3 C1__DWG_PN_1_0 964265-3 C2__DWG_PN_1_1 TERMINAL NAME: INSULATION DIAMETER RANGE 1.15-1.60 mm [.045-.063 IN] - - - - TE TERMINAL TE TERMINAL C2__DWG_PN_3_0 n 3.20-3.80 mm [.126-.150 IN] TERMINAL APPLICATION SPECIFICATION (A)114-18082 TE TERMINAL TE TERMINAL C2__DWG_PN_4_0 (A) 2141882-2 7 C2__DWG_PN_2_1 7 7 - 1.2-1.4 mm [.047-.055 IN] - - - - 3 (A) 2141882-3 TE TERMINAL (B) 2141900-2 - 5 TE TERMINAL - INSULATION DIAMETER RANGE (B)114-18081 TERMINALS APPLIED C2__DWG_PN_2_0 TE CRIMP SPECIFICATION TAB 1.6 X 0.6 TYPE A WIRE STRIP LENGTH 5 TE TERMINAL C2__DWG_PN_1_0 TERMINAL DATA: - - - TE TERMINAL (B) 2141900-3 5 C1__DWG_PN_1_2 - WIRE SIZE 0.50mm2 0.35mm2 0.25mm2 0.20mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.12+/-0.05 [.044+/-.002] 1.05+/-0.03 [.041+/-.001] 1.00+/-0.03 [.039+/-.001] 0.98+/-0.03 [.039+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.0 5.8 6.3 6.5 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 0.35mm2 0.25mm2 0.20mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.05+/-0.03 [.041+/-.001] 1.00+/-0.03 [.039+/-.001] 0.98+/-0.03 [.039+/-.001] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 8.6 9.0 9.1 WIRE SIZE 4 W2__FA_SETTING_1 W2__FA_SETTING_2 7 0.35mm2 0.22mm2 CRIMP HEIGHT mm [INCH] W3__DWG_WGAUGE_1 W3__DWG_WGAUGE_2 1.08+/-0.03 [.043+/-.001] 1.02+/-0.05 [.040+/-.002] CRIMP HEIGHT REFERENCE SETTING W3__DWG_CRIMP_HT_1 W3__DWG_CRIMP_HT_2 6.7 7.5 - 4 - W2__FA_SETTING_1 - W2__FA_SETTING_2 - W2__FA_SETTING_3 - W1__FA_SETTING_4 - 1 2 B 3 4 5 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL LUBRICANT IS RECOMMENDED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 0.22mm2 WIRE SIZE TO BE USED ONLY WITH TERMINAL PN 2141882. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE.CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 - 1 1 1 - A 1 1 1 1 - 2 1 1 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 2 1 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DATE DWN APVD K1 ECR-18-013279 21AUG2018 KH GB L ECR-19-001284 24JAN2019 TB TE M ECR-19-005517 05APR2019 LG TE M1 ECR-21-000570 18JAN2021 FJ YY 1 2 - 2 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - PART NO - - - REF REF REF REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: -1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 2 1 - 1 - 2 1 1803515-3 2-1803583-1 2168083-1 1-1633782-1 2119641-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-3 2079383-5 2-2844962-0 2844992-2 1-455888-0 1320928-1 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-5 1333202-1 6-240641-4 2119757-8 238011-9 1-2119784-8 455888-9 1-456403-3 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 DESCRIPTION D - TE TERMINAL LTR - 3 TERMINAL DATA: P PNEUMATIC CRIMP TOOLING KIT APPLICATOR INSTRUCTIONS 408-35042 66 MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 2.29 mm [.090] REVISIONS DIST PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT 1.57 mm [.062] 1 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE L APPLICATOR DATA 4 LOC 2151050 -1 M 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151050 -2 D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 14SEP2011 CHK 14SEP2011 APVD 14SEP2011 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 1-1633782-1 1 2119641-1 1 2119082-5 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-3 2 2079383-5 2 2-2844962-0 1 2844992-2 1 1-455888-0 1 1320928-1 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-5 1 1333202-1 1 6-240641-4 1 2119757-8 1 238011-9 1 1-2119784-8 1 455888-9 1 1-456403-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 2 2168083-1 293 292 269 267 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 71 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151050 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV M1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 53 244 50 7 243 242 A 2 293 3 2 8 238 1 34 REF 1 C C 2 3 56 177 SEE DETAIL A TERMINAL SUPPORT LOCATION 1 4 28 5 2 176 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 41 44.61 175 182 3 164 DETAIL A 44 293 REF 174 181 2 0.05 66 180 2 19.3 0.5 67 33 A 24 30 B 180 REF 19 267 29 RAM AND HOLDDOWN SET-UP 20 9 21 12 13 1 ITEM 30 LOCATED AT FRONT HOLES 1 30 REF 29 REF CAM POSITIONS 11 20 30mm STROKE 30mm STROKE 113 5 46 292 98 99 34 54 8 1 60 54 10 1 8.0 248 48 B 241 269 47 0.5 82 59 30mm STROKE 1.0 REF 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 14SEP2011 CHK 14SEP2011 APVD 14SEP2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151050 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV M1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151050 -1 L FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151050 -7 A CRIMP TOOLING KIT - M 4 3 2 LOC PART NUMBER 2- 2151050 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.57 mm [.062] 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: MICRO TIMER 2 CONTACT TERMINAL NAME: WIRE STRIP LENGTH 3.50-4.20 mm [.138-.165 IN] C TERMINAL APPLICATION SPECIFICATION n 114-18081 - TERMINALS APPLIED TE TERMINAL 964261-2 4-1241858-1 - - TERMINAL APPLICATION SPECIFICATION 114-18082 TERMINALS APPLIED 964261-3 C1__DWG_PN_1_1 - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 4-964261-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 n 3.20-3.80 mm [.126-.150 IN] 5 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 1.15-1.60 mm [.045-.063 IN] TE TERMINAL TE TERMINAL 964265-2 C1__DWG_PN_4_0 1241858-2 C1__DWG_PN_4_1 TE CRIMP SPECIFICATION TAB 1.6 X 0.6 TYPE A TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION C2__DWG_PN_1_1 TERMINAL NAME: INSULATION DIAMETER RANGE 1.15-1.60 mm [.045-.063 IN] - - - - TE TERMINAL 3.20-3.80 mm [.126-.150 IN] TERMINAL APPLICATION SPECIFICATION (A)114-18082 TE TERMINAL C2__DWG_PN_3_0 TE TERMINAL TE TERMINAL C2__DWG_PN_4_0 (A) 2141882-2 7 C2__DWG_PN_2_1 7 n 7 - - - - TE TERMINAL - (A) 2141882-3 (B) 2141900-2 1 - 0.50mm2 0.35mm2 0.25mm2 0.20mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 CRIMP HEIGHT REFERENCE SETTING 1.12+/-0.05 [.044+/-.002] W1__DWG_CRIMP_HT_1 1.05+/-0.03 [.041+/-.001] W1__DWG_CRIMP_HT_2 1.00+/-0.03 [.039+/-.001] W1__DWG_CRIMP_HT_3 0.98+/-0.03 [.039+/-.001] W1__DWG_CRIMP_HT_4 WIRE SIZE 4 5.0 5.8 6.3 6.5 W1__FA_SETTING_1 0.35mm2 0.25mm2 W1__FA_SETTING_2 0.20mm2 W1__FA_SETTING_3 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.05+/-0.03 [.041+/-.001] 1.00+/-0.03 [.039+/-.001] 0.98+/-0.03 [.039+/-.001] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 8.6 9.0 9.1 WIRE SIZE 4 W2__FA_SETTING_1 W2__FA_SETTING_2 7 0.35mm2 0.22mm2 CRIMP HEIGHT mm [INCH] W3__DWG_WGAUGE_1 W3__DWG_WGAUGE_2 1.08+/-0.03 [.043+/-.001] 1.02+/-0.05 [.040+/-.002] W3__DWG_CRIMP_HT_1 W3__DWG_CRIMP_HT_2 6.7 7.5 W2__FA_SETTING_1 - 5 7 A SAME AS ITEM ITEM DESCRIPTION 2151050-1 1 WIRE CRIMPER SUBSTITUTE PART NUMBER 1-1803547-3 9-2151050-1 2-2151050-1 46 BASIC SUB -ASSEMBLY 1803940-9 8-2151050-2 9-2151050-2 2151050-2 2-2151050-2 3 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY LUBRICATOR DELETE 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 1-1803604-8 1-1803940-0 1 1 - 1 1 1 - 1 1 1 - PART NUMBER 8-2151050-1 1 1 - 1 2 1 - 1 1 2 - ITEM SUBSTITUTION LIST 1 1 - ENTRY LEVEL APPLICATOR 1 1 - 1 1 1 - 1 2 1 - 1 2 2 - - 1 2 - 1 1 1 - 0.22mm2 WIRE SIZE TO BE USED ONLY WITH TERMINAL PN 2141882. 1 1 - 1 2 - - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE.CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - 4 2 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 2 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - B 1 1 - W1__FA_SETTING_4 1 1 - W2__FA_SETTING_3 1 1 - W2__FA_SETTING_2 4 - 5 1 4 - 4 CRIMP HEIGHT REFERENCE SETTING - 1 - WIRE SIZE - REF REF - C1__DWG_PN_1_2 1 1 - (B) 2141900-3 1 - - TE TERMINAL 1 1 - TE TERMINAL 1 1 - 5 1 1 - 3 1 1 - 2168083-1 1-1633782-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-3 1803382-6 18023-9 2119652-1 1803602-1 1-1752356-3 2079383-5 2-2844962-0 2844992-2 1-455888-0 1320928-1 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-5 1333202-1 6-240641-4 2119757-8 238011-9 1-2119784-8 455888-9 1-456403-3 2 1 - 1.2-1.4 mm [.047-.055 IN] - 2 - INSULATION DIAMETER RANGE (B)114-18081 TERMINALS APPLIED C2__DWG_PN_2_0 TE CRIMP SPECIFICATION TAB 1.6 X 0.6 TYPE A WIRE STRIP LENGTH 5 TE TERMINAL 964265-3 C2__DWG_PN_1_0 TERMINAL DATA: DWN 14SEP2011 CHK 14SEP2011 APVD 14SEP2011 Y.YIN G.BAILEY S.XI NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-3 2 2079383-5 2 2-2844962-0 1 2844992-2 1 1-455888-0 1 1320928-1 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-5 1 1333202-1 1 6-240641-4 1 2119757-8 1 238011-9 1 1-2119784-8 1 455888-9 1 1-456403-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119082-5 269 267 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 67 66 59 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1-1633782-1 DESCRIPTION PRODUCT SPEC - 2 2168083-1 Ocean Side Feed Applicator - DRAWING NO 2151050 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV M1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 D 2 244 56 243 242 PNEUMATIC 2 3 53 50 A 34 238 82 59 1 C 0.5 REF TERMINAL SUPPORT LOCATION 1 C 2 SEE DETAIL A REF 8 7 1.0 3 1 4 28 56 5 41 140 35.58 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) REF 0.05 66 164 2 67 33 DETAIL A RAM SET-UP A 24 30 B 9 19 12 20 267 1 B 241 21 29 13 1 ITEM 30 LOCATED AT FRONT HOLES 269 CAM POSITIONS 30mm STROKE 30 30mm STROKE 30mm STROKE 142 REF 29 11 20 151 8.0 113 48 REF 5 141 98 99 34 143 8 1 144 143 10 0.5 FEED TRACK POSITION GUIDE BY INSULATION BARREL 1 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 14SEP2011 CHK 14SEP2011 APVD 14SEP2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151050 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV M1