8-2151057-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 PART NUMBER RELEASED FOR PUBLICATION REVISION FEED TYPE H FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151057-1 H SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151057-2 J 7-2151057-1 H 7-2151057-2 J 7- 2151057 -7 B CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST 2 A - F O - WIRE STRIP LENGTH 3.70-4.30 mm [.146-.169 IN] C TERMINAL APPLICATION SPECIFICATION n (A)114-18082 (B)114-18081 TERMINALS APPLIED WIRE STRIP LENGTH - - - n 3.70-4.30 mm [.146-.169 IN] 2.60mm MAX [.102 IN MAX] TERMINAL APPLICATION SPECIFICATION - (B)114-18081 TERMINALS APPLIED 5 - 2.60mm MAX [.102 IN MAX] - - - 3 (A) 964269-3 (A) 964269-5 WIRE SIZE 1.00mm2 0.75mm2 0.5mm2 TE TERMINAL (B) 964274-2 C1__DWG_PN_1_0 C1__DWG_PN_1_1 (B) 964274-3 C1__DWG_PN_1_2 (B) 964274-8 (B) 4-964274-1 C1__DWG_PN_1_3 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_4 TE SEAL 1394133-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] C1__DWG_PN_4_0 963530-1 n 1.4-1.9mm C1__DWG_PN_3_2 964972-1 964971-1 CABLE 1.2-1.6mm C1__DWG_PN_3_1 1.9-2.4mm C1__DWG_PN_3_3 TE TERMINAL (B) 1241732-2 - 5 (B) 4-1241732-1 TE TERMINAL C2__DWG_PN_1_0 - C2__DWG_PN_2_0 C2__DWG_PN_1_1 TE SEAL 964971-1 C2__DWG_PN_3_0 C2__DWG_PN_4_0 n 5 1.2-1.6mm 1.4-1.9mm C2__DWG_PN_3_2 964972-1 CABLE C1__DWG_PN_4_1 C2__DWG_PN_3_1 963530-1 C2__DWG_PN_1_2 TE SEAL W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 - 1.9-2.4mm C2__DWG_PN_3_3 - - CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 - C1__DWG_PN_3_4 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TE SEAL C1__DWG_PN_3_0 - C1__DWG_PN_4_0 TE TERMINAL (A) 964269-2 - INSULATION DIAMETER RANGE - - TE CRIMP SPECIFICATION MICRO TIMER 2 CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TAB 1.6 X 0.6 MM TYP A TERMINAL NAME: 4.4 4.6 4.8 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 1.00mm2 0.75mm2 0.5mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.36+/-0.05 [.054+/-.002] 1.27+/-0.05 [.050+/-.002] 1.18+/-0.05 [.046+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 3.5 4.4 5.3 - 4 - W2__FA_SETTING_1 - W2__FA_SETTING_2 6 W2__FA_SETTING_3 - 1 2 B 3 4 5 6 - RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - TERMINAL LUBRICANT IS RECOMMENDED. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. - 1 - 1 1 1 - A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DATE DWN APVD H1 ECR-18-014236 07SEP2018 MZ KZ J ECR-19-005396 03APR2019 LG TE J1 ECR-20-012746 09SEP2020 JWC GB J2 ECR-22-148129 04AUG2022 FJ YY 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 1-1752354-9 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-3 2079383-5 3-2844962-0 2844992-2 1-455888-8 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333204-6 1-240641-1 2119781-1 238011-4 2119784-4 455888-5 1-456405-6 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 DESCRIPTION D TYPE TE TERMINAL LTR - 3 TERMINAL DATA: P PNEUMATIC CRIMP TOOLING KIT APPLICATOR INSTRUCTIONS 408-35042 66 MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 3.30 mm [.130] REVISIONS DIST PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT 2.03 mm [.080] 1 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 2151057 -1 APPLICATOR DATA 4 LOC DESCRIPTION J 5 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151057 -2 D 6 - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 03OCT2011 CHK 03OCT2011 APVD 03OCT2011 B. WEAVER L. GROSS G. BAILEY NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-4 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 1-1752354-9 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-3 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-8 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333204-6 1 1-240641-1 1 2119781-1 1 238011-4 1 2119784-4 1 455888-5 1 1-456405-6 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 71 67 66 60 59 57 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151057 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV J2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 REF 5 D 59 56 1.5 REF 44 PNEUMATIC 293 2 57 REF SHEAR DEPRESSOR DETAIL 244 243 A 238 53 242 50 7 59 C 2 8 177 82 1 C 3 56 1 4 TERMINAL SUPPORT LOCATION 28 5 2 176 41 174 44 293 REF 181 2 44.61 175 182 DETAIL A 3 164 33 B 0.05 66 180 2 67 A 24 0.5 # 0.1 34 REF 2 2 REF 1 SEE DETAIL A FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 3 16.8 57 19 30 9 20 180 REF RAM AND HOLDDOWN SET-UP 6 B 1 12 21 29 0.5 241 13 20 30mm STROKE 30mm STROKE 47 30 REF 29 REF 11 CAM POSITIONS 30mm STROKE ITEM 30 LOCATED AT REAR HOLES 1 113 5 46 292 98 99 34 54 8 60 1 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 03OCT2011 CHK 03OCT2011 APVD 03OCT2011 B. WEAVER L. GROSS G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151057 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV J2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION 6 2 DESCRIPTION FEED TYPE 2- 2151057 -1 H FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151057 -7 B CRIMP TOOLING KIT - FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER REVISION J 3 LOC PART NUMBER 2- 2151057 -2 4 2011 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.03 mm [.080] 3.30 mm [.130] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TAB 1.6 X 0.6 MM TYP A TERMINAL NAME: WIRE STRIP LENGTH 3.70-4.30 mm [.146-.169 IN] C TERMINAL APPLICATION SPECIFICATION (A) 964269-2 (A) 964269-3 (A) 964269-5 WIRE SIZE 1.00mm2 0.75mm2 0.5mm2 C1__DWG_PN_1_2 - - TE SEAL C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 (B) 964274-8 C1__DWG_PN_1_3 - C1__DWG_PN_2_3 (B) 4-964274-1 C1__DWG_PN_2_4 1394133-1 963530-1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 (B) 4-1241732-1 1.4-1.9mm 1.9-2.4mm C1__DWG_PN_3_3 - (B)114-18081 INSULATION DIAMETER RANGE - - - - W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 WIRE SIZE 4 4.4 4.6 4.8 W1__FA_SETTING_1 1.00mm2 - 3 C2__DWG_PN_2_0 TE SEAL 964971-1 C2__DWG_PN_3_0 963530-1 C2__DWG_PN_1_2 TE SEAL n 1.9-2.4mm 0.75mm2 W1__FA_SETTING_2 0.5mm2 W1__FA_SETTING_3 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_2 W2__DWG_WGAUGE_3 1.36+/-0.05 [.054+/-.002] 1.27+/-0.05 [.050+/-.002] 1.18+/-0.05 [.046+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 W2__DWG_CRIMP_HT_2 W2__DWG_CRIMP_HT_3 3.5 4.4 5.3 1 - - 4 5 6 A 8-2151057-2 9-2151057-1 9-2151057-2 AMP 4805 REV 31MAR2000 SAME AS ITEM ITEM DESCRIPTION 2151057-1 1 WIRE CRIMPER 2151057-2 2-2151057-1 2-2151057-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR SUBSTITUTE PART NUMBER 1-1803590-6 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 1803940-9 DELETE 1 DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 1803604-4 1-1803940-0 1 1 - 1 1 1 - 1 1 1 - PART NUMBER 8-2151057-1 2 1 - 1 1 2 - 1 1 1 - ITEM SUBSTITUTION LIST 1 1 - ENTRY LEVEL APPLICATOR 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - - 1 1 - 1 2 - - 1 1 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 2 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 2 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 - 3 2 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 2 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - B 1 1 - 6 1 1 - W2__FA_SETTING_3 1 1 - W2__FA_SETTING_2 1 1 - W2__FA_SETTING_1 4 - 5 1 4 - 4 - 1 C1__DWG_PN_4_0 - REF REF - 1.4-1.9mm C2__DWG_PN_3_3 1 1 - 1.2-1.6mm C2__DWG_PN_3_2 964972-1 CABLE 1 - - C2__DWG_PN_3_1 1 1 - C2__DWG_PN_4_0 1 1 - 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2168083-3 1803382-6 18023-9 2119652-1 1803602-1 1-1752356-3 2079383-5 3-2844962-0 2844992-2 1-455888-8 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333204-6 1-240641-1 2119781-1 238011-4 2119784-4 455888-5 1-456405-6 1 1 - C2__DWG_PN_1_1 W2__DWG_WGAUGE_1 1 - 2.60mm MAX [.102 IN MAX] 5 TE TERMINAL C2__DWG_PN_1_0 - C1__DWG_PN_3_4 CRIMP HEIGHT REFERENCE SETTING 1.15+/-0.05 [.045+/-.002] TE TERMINAL (B) 1241732-2 C1__DWG_PN_4_0 964971-1 1.18+/-0.05 [.046+/-.002] n 1.2-1.6mm C1__DWG_PN_3_2 964972-1 1.20+/-0.05 [.047+/-.002] CABLE C1__DWG_PN_4_0 C1__DWG_PN_3_1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 TERMINAL APPLICATION SPECIFICATION TE SEAL C1__DWG_PN_3_0 n 3.70-4.30 mm [.146-.169 IN] 5 (B) 964274-2 (B) 964274-3 C1__DWG_PN_1_1 WIRE STRIP LENGTH TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 - TE CRIMP SPECIFICATION MICRO TIMER 2 CONTACT TERMINAL NAME: 2.60mm MAX [.102 IN MAX] (B)114-18081 TE TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE n (A)114-18082 TERMINALS APPLIED TE TERMINAL TE CRIMP SPECIFICATION DWN 03OCT2011 CHK 03OCT2011 APVD 03OCT2011 B. WEAVER L. GROSS G. BAILEY NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-3 2 2079383-5 2 3-2844962-0 1 2844992-2 1 1-455888-8 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333204-6 1 1-240641-1 1 2119781-1 1 238011-4 1 2119784-4 1 455888-5 1 1-456405-6 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 67 66 59 57 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-4 Ocean Side Feed Applicator - DRAWING NO 2151057 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 2011 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D REF 5 239 140 59 53 2 3 0.5 # 0.1 REF 8 50 REF SHEAR DEPRESSOR DETAIL 238 59 34 7 1 C C 1 56 2 3 1 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 4 28 5 140 41 35.58 164 REF TERMINAL SUPPORT LOCATION 82 SEE DETAIL A 57 243 242 A 2 244 56 PNEUMATIC D 1.5 REF REF 0.05 66 2 DETAIL A 67 33 RAM SET-UP 24 B A 30 9 19 57 1 6 12 20 B 241 21 29 13 1 ITEM 30 LOCATED AT REAR HOLES CAM POSITIONS 30mm STROKE REF REF 29 20 30mm STROKE 30mm STROKE 142 30 11 151 113 48 5 141 98 99 34 143 8 1 144 143 10 FEED TRACK POSITION GUIDE BY INSULATION BARREL 1 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 03OCT2011 CHK 03OCT2011 APVD 03OCT2011 B. WEAVER L. GROSS G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151057 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV J2