8-2151060-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION DESCRIPTION FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151060-1 J SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151060-2 K 7-2151060-1 J 7-2151060-2 K 7- 2151060 -7 G CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST - F O - TE CRIMP SPECIFICATION TERMINAL APPLICATION SPECIFICATION C (C) 114-18387 - TERMINALS APPLIED TE TERMINAL (C) 1241394-1 (C) 1241394-2 (C) 1241394-3 C1__DWG_PN_1_1 - - C1__DWG_PN_2_0 TERMINAL APPLICATION SPECIFICATION - C1__DWG_PN_2_1 C1__DWG_PN_1_2 TE SEAL C1__DWG_PN_3_0 963294-1 963293-1 C1__DWG_PN_3_1 BOSCH SEAL (C)1928300599 SEAL INSULATION DIAMETER RANGE C1__DWG_PN_4_0 1928300599 TE TERMINAL (A) 1-964286-1 (A) 2-964286-1 (A) 4-964286-1 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] (A) 114-18050 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 C2__DWG_PN_1_4 C2__DWG_PN_1_5 - - - 3 - (A) 6-964286-6 (B) 1-964300-3 (B) 2-964300-1 (B) 4-964300-1 (B) 2-964300-2 C1__DWG_PN_4_0 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 TE SEAL 963294-1 963293-1 1572276-1 C2__DWG_PN_3_0 BOSCH SEAL W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.5 6.9 7.2 - C2__DWG_PN_4_0 - SEAL INSULATION DIAMETER RANGE - - C2__DWG_PN_3_1 6 C2__DWG_PN_3_2 1928300599 - C2__DWG_PN_2_4 - C2__DWG_PN_2_5 - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 - 6 TE TERMINAL - 1.40-2.70 mm [.055-.106 IN] (C)114-18387 (B) 114-18051 TERMINALS APPLIED (A) 964286-1 (A) 964286-2 C1__DWG_PN_4_3 C1__DWG_PN_3_2 1572276-1 n - TERMINAL INSULATION DIAMETER RANGE 4.20-4.80 mm [.165-.189 IN] 6 TE TERMINAL C1__DWG_PN_1_0 - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1.40-2.70 mm [.055-.106 IN] 3 JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: TERMINAL INSULATION DIAMETER RANGE n TE TERMINAL TERMINAL DATA: AMP MCP 2.8K FLAT TYPE RECEPTACLE 3.70-4.30 mm [.146-.169 IN] - W1__FA_SETTING_1 5 W1__FA_SETTING_2 W1__FA_SETTING_3 - 1 2 3 B 4 5 6 - RECOMMENDED SPARE PARTS - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - - TERMINAL LUBRICANT IS RECOMMENDED. - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 - 1 1 1 A *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - LTR DESCRIPTION DATE DWN APVD H ECR-18-013707 29AUG2018 YY CT J ECR-18-019063 07DEC2018 FL CT K ECR-19-005130 02APR2019 LG TE K1 ECR-21-000570 18JAN2021 FJ YY 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 -77 -72 -71 -52 -51 -2 DIMENSIONS: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-1 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2168083-3 1803382-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-7 2079383-5 3-2844962-0 2844992-2 455888-4 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333204-4 5-240641-4 2119781-1 238011-9 2-1803019-4 455888-5 1803125-9 - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. AMP 4805 REV 31MAR2000 P D - WIRE STRIP LENGTH 66 - TYPE TE TERMINAL TERMINAL NAME: A PNEUMATIC CRIMP TOOLING KIT APPLICATOR INSTRUCTIONS 408-35042 REVISIONS DIST MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 4.06 mm [.160] 1 PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT 2.03 mm [.080] TERMINAL DATA: 2 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE J APPLICATOR DATA 4 LOC 2151060 -1 K 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151060 -2 D 6 - RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE DWN 26AUG2011 CHK 29AUG2011 APVD 29AUG2011 HOFFNER T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119082-7 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-1 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-7 2 2079383-5 2 3-2844962-0 1 2844992-2 1 455888-4 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333204-4 1 5-240641-4 1 2119781-1 1 238011-9 1 2-1803019-4 1 455888-5 1 1803125-9 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 71 67 66 60 59 57 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2-1803583-1 DESCRIPTION PRODUCT SPEC - 1 1803515-3 Ocean Side Feed Applicator - DRAWING NO 2151060 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV K1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 REF 5 D 59 56 2.0 REF 44 PNEUMATIC 293 2 57 REF SHEAR DEPRESSOR DETAIL 244 243 A 53 238 242 50 3 7 8 177 59 C 2 82 1 3 2 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 0.5 34 REF 2 2 1.0 1 SEE DETAIL A 56 REF C 1 4 174 TERMINAL SUPPORT LOCATION 28 5 41 181 2 175 182 3 DETAIL A 180 66 2 164 33 B 67 A 24 44.61 57 5 21 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITIONS 47 13 113 6 46 292 98 99 34 54 8 1 60 54 10 1 20 30 REF 29 REF 1 11 248 48 B RAM AND HOLD DOWN SET-UP 9 30mm STROKE 0.5 180 REF 20 29 30mm STROKE REF 19.0 19 30 30mm STROKE 44 293 0.05 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26AUG2011 CHK 29AUG2011 APVD 29AUG2011 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151060 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV K1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151060 -1 J FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151060 -7 G CRIMP TOOLING KIT - K 3 2 LOC PART NUMBER 2- 2151060 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.03 mm [.080] 4.06 mm [.160] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION n (C) 114-18387 TE TERMINAL (C) 1241394-1 (C) 1241394-2 - - 6 TE SEAL C1__DWG_PN_2_0 (C) 1241394-3 C1__DWG_PN_1_1 - TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_4_0 TE TERMINAL C1__DWG_PN_1_0 - C1__DWG_PN_2_1 C1__DWG_PN_1_2 C1__DWG_PN_3_0 963294-1 963293-1 C1__DWG_PN_3_1 BOSCH SEAL C1__DWG_PN_4_0 (C)1928300599 SEAL INSULATION DIAMETER RANGE C1__DWG_PN_4_3 n TE TERMINAL (A) 964286-1 (A) 1-964286-1 (A) 2-964286-1 1928300599 (A) 114-18050 (A) 4-964286-1 C2__DWG_PN_1_0 C2__DWG_PN_1_1 C2__DWG_PN_1_2 C2__DWG_PN_1_3 C2__DWG_PN_1_4 C2__DWG_PN_1_5 1.40-2.70 mm [.055-.106 IN] (C)114-18387 (B) 114-18051 TERMINALS APPLIED (A) 964286-2 C1__DWG_PN_3_2 1572276-1 TERMINAL INSULATION DIAMETER RANGE 4.20-4.80 mm [.165-.189 IN] 1.40-2.70 mm [.055-.106 IN] - TERMINALS APPLIED C WIRE STRIP LENGTH TERMINALINSULATION DIAMETER RANGE 3.70-4.30 mm [.146-.169 IN] TE CRIMP SPECIFICATION JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE TERMINAL NAME: TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION - - - - (B) 1-964300-3 (B) 2-964300-1 (B) 4-964300-1 (B) 2-964300-2 C2__DWG_PN_2_0 C2__DWG_PN_2_1 C2__DWG_PN_2_2 C2__DWG_PN_2_3 TE SEAL 963294-1 963293-1 1572276-1 C2__DWG_PN_3_0 BOSCH SEAL C2__DWG_PN_4_0 SEAL INSULATION DIAMETER RANGE 1928300599 1 - 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] CRIMP HEIGHT REFERENCE SETTING - 6.5 W1__DWG_CRIMP_HT_1 6.9 W1__DWG_CRIMP_HT_2 7.2 W1__DWG_CRIMP_HT_3 B 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 5 6 ENTRY LEVEL APPLICATOR PART NUMBER 8-2151060-1 8-2151060-2 A 9-2151060-1 9-2151060-2 ITEM SUBSTITUTION LIST SAME AS ITEM ITEM DESCRIPTION 2151060-1 1 WIRE CRIMPER 2151060-2 2-2151060-1 2-2151060-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 1-1803940-0 DIMENSIONS: PACIFIC VERSION mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -22 -21 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 1 - 1803940-9 DELETE 1 1 - 2-1803627-4 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - SUBSTITUTE PART NUMBER 1803531-9 1 1 - 1 2 1 - 1 2 2 - 1 1 2 - - 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2 - - 1 1 1 - 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 2 1 - TERMINAL LUBRICANT IS RECOMMENDED. 1 2 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 1 - 1 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2 1 - 3 1 2 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 1 1 RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - 5 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 - W1__FA_SETTING_1 1 1 - 6 4 - - 4 1 4 - WIRE SIZE - 1 - C2__DWG_PN_2_5 - REF REF - C2__DWG_PN_2_4 1 1 - C2__DWG_PN_3_2 1 - - C2__DWG_PN_3_1 1 1 - C1__DWG_PN_4_0 1 1 - 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2168083-3 1803382-2 18023-9 2119652-1 1803602-1 1-1752356-7 2079383-5 3-2844962-0 2844992-2 455888-4 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333204-4 5-240641-4 2119781-1 238011-9 2-1803019-4 455888-5 1803125-9 1 1 - 3 6 TE TERMINAL (A) 6-964286-6 1 DWN 26AUG2011 CHK 29AUG2011 APVD 29AUG2011 HOFFNER T.ELBIN T.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-3 1 1803382-2 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-7 2 2079383-5 2 3-2844962-0 1 2844992-2 1 455888-4 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333204-4 1 5-240641-4 1 2119781-1 1 238011-9 1 2-1803019-4 1 455888-5 1 1803125-9 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119083 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 67 66 59 57 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079764_APP DESCRIPTION PRODUCT SPEC - 1 2119082-7 Ocean Side Feed Applicator - DRAWING NO 2151060 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV K1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D REF 5 239 140 59 2.0 REF 2 244 56 PNEUMATIC D 57 243 242 SHEAR DEPRESSOR DETAIL 2 3 53 A 238 50 REF 8 1.0 0.5 34 REF 7 59 82 1 C SEE DETAIL A REF TERMINAL SUPPORT LOCATION 1 C 2 56 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 35.58 164 REF 0.05 66 2 DETAIL A 67 57 33 24 B RAM SET-UP 5 19 A 20 30 B 21 9 29 1 12 ITEM 30 LOCATED AT REAR HOLES 241 CAM POSITIONS 30mm STROKE 13 REF REF 29 30mm STROKE 30mm STROKE 142 30 1 151 113 48 6 141 98 99 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 26AUG2011 CHK 29AUG2011 APVD 29AUG2011 HOFFNER T.ELBIN T.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151060 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV K1