8-2151062-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION 2 FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151062-1 T MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151062-2 T 7- 2151062 -7 S FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE T T 3 LOC 2151062 -1 2151062 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 66 P LTR PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT DESCRIPTION DATE DWN APVD R1 ECR-21-000170 06JAN2021 JWC RK R2 ECR-21-000576 18JAN2021 FZ YY S ECR-21-004164 08APR2021 TB GB T ECR-21-005996 02JUN2021 JWC GB PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.54 mm [.100] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: JUNIOR POWER TIME CONTACT TERMINAL NAME: WIRE STRIP LENGTH 3.80-4.40 mm [.150-.173 IN] C TERMINAL APPLICATION SPECIFICATION 114-18387 - TERMINALS APPLIED TE TERMINAL (A) 1241390-1 n C1__DWG_PN_1_1 4.00-4.60mm [.157-.181 IN] - - - TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL (A) 1241390-3 C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_3_1 TE TERMINAL 1-964296-3 n 114-18051 - TERMINALS APPLIED 7 TE TERMINAL (A) 1241390-2 C1__DWG_PN_1_0 WIRE STRIP LENGTH 1.90-3.00 mm [.075-.118 IN] TE CRIMP SPECIFICATION JUNIOR POWER TIME CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION JUNIOR POWER TIME CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE WIRE STRIP LENGTH 1.90-3.00 mm [.075-.118 IN] - - - - 4.00-4.60mm [.157-.181 IN] TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_2_0 TE TERMINAL 2-964296-2 C1__DWG_PN_3_0 TE TERMINAL TE TERMINAL 965999-1 965999-2 C1__DWG_PN_4_0 n 114-18050 TE CRIMP SPECIFICATION INSULATION DIAMETER RANGE - 1.90-3.00 mm [.075-.118 IN] - 965999-6 - 7 TE TERMINAL 1-965999-1 2-965999-1 C1__DWG_PN_1_0 - 3 - TERMINALS APPLIED 7 TE TERMINAL 2-964296-1 C1__DWG_PN_1_0 TE TERMINAL TERMINAL DATA: 4-965999-1 C1__DWG_PN_2_0 TE TERMINAL 1241870-1 1241870-2 C1__DWG_PN_3_0 TE TERMINAL - - C1__DWG_PN_4_0 - 7 4-1241870-1 - WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 1.25mm2 6 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.76+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.47+/-0.05 [.058+/-.002] 1.42+/-0.05 [.056+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 8.0 8.8 11.2 11.7 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 2.50mm2 2.00mm2 1.50mm2 1.25mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.76+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.47+/-0.05 [.058+/-.002] 1.48+/-0.05 [.058+/-.002] CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 8.0 8.8 10.9 10.9 WIRE SIZE W1__FA_SETTING_1 1.50mm2 W1__FA_SETTING_3 W1__FA_SETTING_4 2.50mm2 2.00mm2 W1__FA_SETTING_2 6 0.50+0.75mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.76+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.47+/-0.05 [.058+/-.002] - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 1.42+/-0.05 [.056+/-.002] 8.0 8.8 10.9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - 11.4 - 1 2 B 3 4 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 7 - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED ACCORDING TO TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOME PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. - 1 - 1 TERMINAL LUBRICANT IS RECOMMENDED. - 1 1 1 1 1 1 1 A 1 - 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - - REF 1 REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 4 1 4 2 4 2 1 2 1 1 1 2 - 1 1 - - 1 1 - 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 2 1 2 2 1 2 1 -77 -72 -71 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: -1 PART NO 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM CRIMPER, WIRE PREMIUM DWN 15APR2011 CHK 15APR2011 APVD 15APR2011 C.CHEN S.XI I.CRUZ WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-7 2 2079383-5 2 2-2844962-3 1 2844992-2 1 1-455888-5 1 1320928-3 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 4-1333206-3 1 2119757-5 1 2-238011-2 1 1-1803199-9 1 1-456407-3 248 244 243 242 241 239 238 164 119 113 99 98 82 71 70 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2119082-8 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH 1 1 REF REF 1 1 2119641-1 2119082-8 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 1-18028-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119791-9 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-7 2079383-5 2-2844962-3 2844992-2 1-455888-5 1320928-3 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 4-1333206-3 2119757-5 2-238011-2 1-1803199-9 1-456407-3 - Ocean Side Feed Applicator - DRAWING NO 2151062 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV T C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 53 A 243 238 242 50 2 3 8 59 C 82 1 1 4.3 REF 0.5 34 REF 70 C SEE DETAIL A 3 1 56 4 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) TERMINAL SUPPORT LOCATION 28 5 41 44 44.25 REF 0.05 66 DETAIL A 2 164 67 RAM SET-UP 33 A 24 B 19 30 20 29 21 B 9 1 12 ITEM 30 LOCATED AT REAR HOLES 241 13 CAM POSITIONS 47 29 30 REF 30mm STROKE 113 7 46 98 99 34 54 8 1 60 54 10 1 119 248 48 REF 11 30mm STROKE 30mm STROKE 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 15APR2011 CHK 15APR2011 APVD 15APR2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing Ocean Side Feed Applicator - DRAWING NO 2151062 SCALE 1:2 RESTRICTED TO SHEET 2 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION OF - 4 REV T 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151062 -1 T FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151062 -7 S CRIMP TOOLING KIT - T 4 3 2 LOC PART NUMBER 2- 2151062 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F OV 2.54 mm [.100] 3.56 mm [.140] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: JUNIOR POWER TIME CONTACT TERMINAL NAME: WIRE STRIP LENGTH 3.80-4.40 mm [.150-.173 IN] C TERMINAL APPLICATION SPECIFICATION 114-18387 (A) 1241390-1 (A) 1241390-2 C1__DWG_PN_1_1 4.00-4.60mm [.157-.181 IN] TERMINAL APPLICATION SPECIFICATION - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL TE TERMINAL C1__DWG_PN_3_0 (A) 1241390-3 TE TERMINAL C1__DWG_PN_4_0 114-18051 WIRE STRIP LENGTH 4.00-4.60mm [.157-.181 IN] 1.90-3.00 mm [.075-.118 IN] TERMINAL APPLICATION SPECIFICATION - - C1__DWG_PN_2_0 TE TERMINAL 2-964296-2 C1__DWG_PN_3_0 TE TERMINAL TE TERMINAL 965999-1 965999-2 C1__DWG_PN_4_0 2.50mm2 2.00mm2 1.50mm2 6 1.25mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 CRIMP HEIGHT REFERENCE SETTING 1.76+/-0.05 [.069+/-.002] 8.0 W1__DWG_CRIMP_HT_1 1.70+/-0.05 [.067+/-.002] 8.8 W1__DWG_CRIMP_HT_2 1.47+/-0.05 [.058+/-.002] 11.2 W1__DWG_CRIMP_HT_3 1.42+/-0.05 [.056+/-.002] WIRE SIZE 4 W1__FA_SETTING_1 2.00mm2 W1__FA_SETTING_2 1.50mm2 W1__FA_SETTING_3 1.25mm2 11.7 W1__DWG_CRIMP_HT_4 2.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.76+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.47+/-0.05 [.058+/-.002] 1.48+/-0.05 [.058+/-.002] CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 8.0 WIRE SIZE W1__FA_SETTING_1 8.8 2.00mm2 W1__FA_SETTING_2 10.9 10.9 1.50mm2 W1__FA_SETTING_3 W1__FA_SETTING_4 2.50mm2 6 0.50+0.75mm2 114-18050 INSULATION DIAMETER RANGE 1.90-3.00 mm [.075-.118 IN] - W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1 - 1 C1__DWG_PN_2_0 TE TERMINAL 1241870-1 1241870-2 C1__DWG_PN_3_0 TE TERMINAL 1.76+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.47+/-0.05 [.058+/-.002] - - 1 - C1__DWG_PN_4_0 1 - 1 - W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 1.42+/-0.05 [.056+/-.002] 8.0 8.8 10.9 4 - - - 4 CRIMP HEIGHT REFERENCE SETTING 1 - 1 - 7 W1__FA_SETTING_2 1 - W1__FA_SETTING_1 1 - W1__FA_SETTING_3 1 - 11.4 1 - 1 - 1 - 1 - 1 - 2 - 1 1 B 2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 7 8-2151062-2 9-2151062-1 9-2151062-2 AMP 4805 REV 31MAR2000 SAME AS 2151062-1 2151062-2 2-2151062-1 2-2151062-2 1 3 46 141 ITEM DESCRIPTION WIRE CRIMPER INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1 - 1 - 2 - 2 - 1 - 1 - 1803625-2 1803940-9 1-1803940-0 DELETE 1 - 1 - 1 - 1 1 - 1 - 1 1 - 1 1 - 1 1 1 1 - 1 - 1 1 1 1 1 SUBSTITUTE PART NUMBER 1-1803552-3 1 - ITEM SUBSTITUTION LIST ITEM - - TERMINAL LUBRICANT IS RECOMMENDED. PART NUMBER 8-2151062-1 1 - THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED ACCORDING TO TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOME PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC APPLICATION. ENTRY LEVEL APPLICATOR 1 - 1 A 2 - 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 6 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2119082-8 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119791-9 2119740-1 2168078-1 5-18022-5 1338685-1 1-2168083-0 1803382-6 18023-9 2119652-1 1803602-1 1-1752356-7 2079383-5 2-2844962-3 2844992-2 1-455888-5 1320928-3 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 4-1333206-3 2119757-5 2-238011-2 1-1803199-9 1-456407-3 1 1 1 1 1 - REF REF - 4-1241870-1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1 - 7 4-965999-1 1 3 TE TERMINAL 1-965999-1 2-965999-1 C1__DWG_PN_1_0 965999-6 WIRE SIZE n TE CRIMP SPECIFICATION - TERMINALS APPLIED 7 2-964296-1 JUNIOR POWER TIME CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION - TE TERMINAL C1__DWG_PN_1_0 1-964296-3 C1__DWG_PN_3_1 n - TERMINALS APPLIED 7 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH - - JUNIOR POWER TIME CONTACT TERMINAL NAME: 1.90-3.00 mm [.075-.118 IN] - TE TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL n TE CRIMP SPECIFICATION 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 15APR2011 CHK 15APR2011 APVD 15APR2011 C.CHEN S.XI I.CRUZ WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119791-9 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-7 2 2079383-5 2 2-2844962-3 1 2844992-2 1 1-455888-5 1 1320928-3 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 4-1333206-3 1 2119757-5 1 2-238011-2 1 1-1803199-9 1 1-456407-3 244 243 242 241 239 238 164 151 144 143 142 141 140 119 113 99 98 82 71 70 67 66 59 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-8 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151062 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV T C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 PNEUMATIC 2 244 56 243 53 A D 242 2 3 50 0.5 34 REF REF 8 238 59 82 C 4.3 1 SEE DETAIL A TERMINAL SUPPORT LOCATION 1 C 70 3 56 1 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 4 28 5 41 140 35.22 164 DETAIL A REF 0.05 66 2 67 33 A 24 B RAM SET-UP 19 20 30 B 21 9 29 1 12 ITEM 30 LOCATED AT REAR HOLES 241 CAM POSITIONS 30mm STROKE 13 30 1 29 REF REF 30mm STROKE 30mm STROKE 11 142 151 113 48 7 141 98 99 34 143 8 1 144 143 10 1 119 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 15APR2011 CHK 15APR2011 APVD 15APR2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151062 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV T