8-2151063-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE U FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151063-1 U SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151063-2 U 7-2151063-1 U 7-2151063-2 U 7- 2151063 -7 S CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST 2 - F O 3 TE TERMINAL TE CRIMP SPECIFICATION WIRE STRIP LENGTH 4.60-5.20 mm [.181-.205 IN] C TERMINAL APPLICATION SPECIFICATION (A)964273-2 (A)1-964273-1 (A)2-964273-1 - C1__DWG_PN_1_1 (A)4-1241872-1 C1__DWG_PN_1_2 C1__DWG_PN_1_3 1.50mm2 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 (B)1-964302-3 - - - TERMINAL APPLICATION SPECIFICATION TE SEAL 963292-1 C1__DWG_PN_3_0 CABLE DIAMETER TE TERMINAL C1__DWG_PN_4_0 (C) 114-18387 (D) 114-94365-02 6 TE TERMINAL C1__DWG_PN_1_0 (C)(D)1241396-1 2.20-3.00 mm [.087-.118 IN] - - C1__DWG_PN_2_3 (C)(D)1241396-2 C1__DWG_PN_3_0 - CABLE DIAMETER 7 C1__DWG_PN_4_0 - C1__DWG_PN_3_2 963293-2 - C1__DWG_PN_3_3 - (D) 828905-1 (C)(D)1241396-3 - C1__DWG_PN_3_1 963293-1 C1__DWG_PN_2_2 C1__DWG_PN_1_3 - - TE SEAL 963292-1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_1_2 C1__DWG_PN_3_3 3 - C1__DWG_PN_3_2 963293-2 - 7 C1__DWG_PN_1_1 963293-1 - INSULATION DIAMETER RANGE - C1__DWG_PN_3_1 (B)2-964302-1 - (A)6-964273-6 2.00mm2 - n 4.20-4.80 mm [.165-.189 IN] 2.20-3.00 mm [.087-.118 IN] TERMINALS APPLIED C1__DWG_PN_2_3 (A)4-964273-1 2.50mm2 WIRE STRIP LENGTH INSULATION DIAMETER RANGE - TE CRIMP SPECIFICATION JUNIOR-POWER-TIMER CONTACT A TERMINAL NAME: 7 TE TERMINAL (A)1241872-1 C1__DWG_PN_1_0 (A)3-964273-1 WIRE SIZE (A)114-18050 (B)114-18051 TERMINALS APPLIED TE TERMINAL (A)964273-1 n TE TERMINAL TERMINAL DATA: JUNIOR-POWER-TIMER CONTACT A TERMINAL NAME: CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.76+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.47+/-0.05 [.058+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.9 5.6 8.0 WIRE SIZE 4 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 2.50mm2 2.00mm2 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.76+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.47+/-0.05 [.058+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.9 5.6 8.0 - 4 5 W1__FA_SETTING_1 W1__FA_SETTING_2 - W1__FA_SETTING_3 - 1 B 2 3 4 5 6 7 DESCRIPTION RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 WHEN APPLYING TERMINAL PN 1241396-* APPLICATOR FEED WILL REQUIRED ADJUSTMENT TO 12.0mm [.472 IN]. - TERMINAL LUBRICANT IS RECOMMENDED. 8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 1 1 - A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DWN APVD S1 ECR-21-007083 29JUL2021 JWC TE T ECR-21-007116 02AUG2021 JWC TE T1 ECR-22-133991 29MAR2022 JWC RK U ECR-22-134927 04APR2022 TB GB 1 1 - - 1 1 1 1 1 1 -1 PART NO 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-3 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-2 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-9 1803607-3 2119791-5 2119740-1 2168078-1 2168083-2 5-18022-5 985575-4 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-4 2079383-5 3-2844962-2 2844992-2 455888-3 1320928-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 5-1333206-0 6-240641-3 2119781-5 238011-4 6-1633965-7 455888-3 1-456407-3 - 1 1 1 1 1 -77 -72 -71 -52 -51 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 12.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM K.HUANG DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 14SEP2011 APVD S.XI NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119082-3 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-2 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-9 1 1803607_3 1 2119791-5 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-4 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-4 2 2079383-5 2 3-2844962-2 1 2844992-2 1 455888-3 1 1320928-4 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 5-1333206-0 1 6-240641-3 1 2119781-5 1 238011-4 1 6-1633965-7 1 455888-3 1 1-456407-3 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 71 70 67 66 60 59 57 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 PRODUCT SPEC - 1 2-1803583-1 TE Connectivity - - 1 1803515-3 DESCRIPTION 14SEP2011 DWN CHK AMP 4805 REV 31MAR2000 DATE D - TERMINAL DATA: LTR - TYPE APPLICATOR INSTRUCTIONS 408-35042 P PNEUMATIC CRIMP TOOLING KIT 4.19 mm [.165] 66 MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 2.54 mm [.100] REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT SIZE 3 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT APPLICATOR DATA 4 LOC 2151063 -1 U 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151063 -2 D 6 Ocean Side Feed Applicator - DRAWING NO 2151063 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV U C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - FEED TYPE MECHANICAL A D REF 5 239 D 59 56 44 PNEUMATIC 293 2 57 REF 2.3 REF SHEAR DEPRESSOR DETAIL 244 243 A 53 238 242 50 7 3 8 177 82 59 C 2 1.9 # 0.5 1 1 REF 34 REF 2 70 SEE DETAIL A 3 2 176 56 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) C 1 4 174 TERMINAL SUPPORT LOCATION 28 5 41 181 2 175 182 3 44.25 180 DETAIL A 2 164 66 33 B 67 A 24 57 0.05 5 180 19 30 44 293 REF 22.0 0.5 REF B RAM SET-UP 20 21 29 9 ITEM 30 LOCATED AT REAR HOLES 1 12 241 CAM POSITIONS 13 113 47 29 REF 1 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 7 46 292 98 99 34 54 8 1 60 54 10 1 20 11 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 14SEP2011 DWN K.HUANG 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - TE Connectivity - CHK - 14SEP2011 APVD S.XI Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151063 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV U 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151063 -1 U FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151063 -7 S CRIMP TOOLING KIT - U 3 2 LOC PART NUMBER 2- 2151063 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 2.54 mm [.100] 4.19 mm [.165] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION JUNIOR-POWER-TIMER CONTACT A TERMINAL NAME: WIRE STRIP LENGTH 4.60-5.20 mm [.181-.205 IN] C TERMINAL APPLICATION SPECIFICATION (A)964273-1 (A)964273-2 (A)1-964273-1 (A)2-964273-1 (A)1241872-1 (A)4-1241872-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_1_3 - - - TERMINAL APPLICATION SPECIFICATION TE SEAL C1__DWG_PN_2_0 C1__DWG_PN_3_0 963292-1 963293-1 C1__DWG_PN_2_1 C1__DWG_PN_2_2 CABLE DIAMETER TE TERMINAL C1__DWG_PN_4_0 C1__DWG_PN_3_1 2.50mm2 (C)(D)1241396-1 C1__DWG_PN_3_3 2.00mm2 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 TE TERMINAL C1__DWG_PN_1_0 1.76+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.47+/-0.05 [.058+/-.002] CRIMP HEIGHT REFERENCE SETTING 4.9 W1__DWG_CRIMP_HT_1 5.6 W1__DWG_CRIMP_HT_2 8.0 W1__DWG_CRIMP_HT_3 4 2.50mm2 2.00mm2 1.50mm2 W1__FA_SETTING_1 - INSULATION DIAMETER RANGE - - - TE SEAL C1__DWG_PN_2_0 963292-1 963293-1 C1__DWG_PN_2_2 C1__DWG_PN_1_3 C1__DWG_PN_3_0 C1__DWG_PN_2_3 963293-2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.76+/-0.05 [.069+/-.002] 1.70+/-0.05 [.067+/-.002] 1.47+/-0.05 [.058+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.9 5.6 8.0 2 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 - 6 7 A 8-2151063-2 9-2151063-1 9-2151063-2 AMP 4805 REV 31MAR2000 SAME AS ITEM ITEM DESCRIPTION 2151063-1 1 WIRE CRIMPER 2151063-2 2-2151063-1 2-2151063-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1-1803940-0 DELETE 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. K.HUANG PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 14SEP2011 APVD S.XI NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-9 1 1803607_3 1 2119791-5 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-4 1 1338685-1 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1752356-4 2 2079383-5 2 3-2844962-2 1 2844992-2 1 455888-3 1 1320928-4 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 5-1333206-0 1 6-240641-3 1 2119781-5 1 238011-4 1 6-1633965-7 1 455888-3 1 1-456407-3 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 70 67 66 59 57 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 PRODUCT SPEC - 1 2079764_APP TE Connectivity - - 1 2119082-3 DESCRIPTION 14SEP2011 DWN CHK DIMENSIONS: CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 12.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .100 SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 6-1803624-7 1803940-9 1 1 - 1 2 1 - 1 1 2 - SUBSTITUTE PART NUMBER 1-1803552-3 1 1 - PART NUMBER 8-2151063-1 1 1 - ITEM SUBSTITUTION LIST 1 1 - ENTRY LEVEL APPLICATOR 2 1 - 1 2 2 - 1 1 2 - 1 1 1 - 1 1 1 - 8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 2 - - 1 1 1 - - 2 1 - 1 1 2 - TERMINAL LUBRICANT IS RECOMMENDED. 1 1 - WHEN APPLYING TERMINAL PN 1241396-* APPLICATOR FEED WILL REQUIRED ADJUSTMENT TO 12.0mm [.472 IN]. 1 1 - 1 2 1 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 2 - B 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - 1 1 1 - 5 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 - W1__FA_SETTING_1 1 1 - 4 4 - - CRIMP HEIGHT REFERENCE SETTING 1 4 7 - 1 - (D)828905-1 CRIMP HEIGHT mm [INCH] 1 - C1__DWG_PN_3_3 - REF REF - C1__DWG_PN_3_2 1 1 - CABLE DIAMETER 1 - - C1__DWG_PN_3_1 1 1 - C1__DWG_PN_4_0 1 1 - 2119082-3 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-9 1803607-3 2119791-5 2119740-1 2168078-1 5-18022-5 985575-4 1338685-1 2168083-3 1803382-6 18023-9 2119652-1 1803602-1 1752356-4 2079383-5 3-2844962-2 2844992-2 455888-3 1320928-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 5-1333206-0 6-240641-3 2119781-5 238011-4 6-1633965-7 455888-3 1-456407-3 1 1 - 3 2.20-3.00 mm [.087-.118 IN] - 1 - C1__DWG_PN_2_1 (C)(D)1241396-3 WIRE SIZE - 7 (C)(D)1241396-2 (B)2-964302-1 W1__DWG_WGAUGE_1 6 C1__DWG_PN_1_2 (A)6-964273-6 WIRE SIZE (D) 114-94365-02 C1__DWG_PN_1_1 C1__DWG_PN_3_2 963293-2 (B)1-964302-3 (A)4-964273-1 (C) 114-18387 TERMINALS APPLIED C1__DWG_PN_2_3 (A)3-964273-1 - n 4.20-4.80 mm [.165-.189 IN] 7 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 2.20-3.00 mm [.087-.118 IN] (B)114-18051 TERMINALS APPLIED TE TERMINAL (A)114-18050 TE CRIMP SPECIFICATION JUNIOR-POWER-TIMER CONTACT A TERMINAL NAME: INSULATION DIAMETER RANGE n TE TERMINAL TERMINAL DATA: Ocean Side Feed Applicator - DRAWING NO 2151063 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV U C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D REF 5 239 140 59 2 244 57 2.3 REF 56 PNEUMATIC D 243 242 REF SHEAR DEPRESSOR DETAIL 2 3 1.9 # 0.5 A 53 238 50 REF 8 34 7 REF 59 82 1 C SEE DETAIL A TERMINAL SUPPORT LOCATION 1 C 2 70 56 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 35.22 164 0.05 66 DETAIL A 2 67 57 33 5 HOLD DOWN SET-UP 24 B REF 19 A 30 B 20 21 29 9 1 ITEM 30 LOCATED AT REAR HOLES 12 CAM POSITIONS 30mm STROKE 13 30mm STROKE 30mm STROKE 142 30 241 29 REF REF 1 151 48 113 7 141 98 99 34 143 8 1 144 143 10 1 20 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 K.HUANG DIMENSIONS: mm & 2 of 4) - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - TE Connectivity - CHK MATERIAL AMP 4805 REV 31MAR2000 14SEP2011 DWN - 14SEP2011 APVD S.XI Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151063 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV U