7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
D
M
FINE CRIMP HEIGHT ADJUST
3- 2151064 -2
M
FINE CRIMP HEIGHT ADJUST
5-2151064-1
M
SEAL STRIPPER CRIMPER
TERMINATING UNIT
5-2151064-2
M
7-2151064-1
M
M
7- 2151064 -7
A
3
2
MECHANICAL AND CRIMP
TOOLING KIT
C
TYPE
F
O
TERMINAL
APPLICATION
SPECIFICATION
3
TE CRIMP SPECIFICATION
TE TERMINAL
1241380-1
1241380-2
1241380-3
1-1241380-2
WIRE
SIZE
1.00mm2
0.75mm2
0.50mm2
n
-
C1__DWG_PN_1_1
C1__DWG_PN_1_3
-
W1__DWG_WGAUGE_3
-
-
-
7
-
-
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_2_3
C1__DWG_PN_3_3
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_2
-
-
1.40-2.10 mm [.055-.083 IN]
TE SEAL
964971-1
964972-1
CABLE
C1__DWG_PN_4_0
-
n
-
963530-1
-
C1__DWG_PN_1_4
W1__DWG_WGAUGE_1
-
-
7
2-1241380-3
1534162-1
C1__DWG_PN_1_2
-
-
INSULATION DIAMETER RANGE
-
TE TERMINAL
1-1241380-3
C1__DWG_PN_1_0
-
-
114-18386
TERMINALS APPLIED
-
-
WIRE STRIP LENGTH
3.70-4.30 mm [.146-.169 IN]
-
-
AMP MCP 1.5K SINGLE-WIRE SEALING
TERMINAL NAME:
1.26+/-0.05 [.050+/-.002]
1.15+/-0.05 [.045+/-.002]
1.04+/-0.05 [.041+/-.002]
5
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5.1
6.1
7.3
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
6
-
1
B
2
3
4
5
6
7
-
RECOMMENDED SPARE PARTS
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE.CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TOTHE CRIMP TOOLING.
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
-
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE
AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT
HEIGHT AT QUALIFICATION. APPLY #1-23419-5
LOC-TITE TO THREADS.
1
THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE
ACTING PNEUMATIC FEED WITH SENORS, AND IS
APPLICATION SPECIFIC AND DOES NOT REQUIRE
ITEMS 49 & 248.
-
1
-
1
1
1
TERMINAL LUBRICANT IS RECOMMENDED.
-
8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
-
A
1
1
1
1
-
1
1
1
1
1
1
-
-
-
REF
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1
1
-
-
-
REF
1
1
1
1
1
1
2
1
1
1
1
4
2
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
-
-
-
-
1
-
-
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
-
1
1
-
1
-
-
1
-
-
1
-
-
1
-
-
1
-
-
1
-
-
-
REF REF
K
ECR-19-005393
03APR2019
JAH
CT
L
ECR-20-013110
15SEP2020
JWC
RK
L1
ECR-21-000576
19JAN2021
FZ
YY
M
ECR-21-114764
23SEP2021
FZ
TE
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
1
4
2
4
2
1
2
1
2
1
-
1
1
-
1
-
-
-
-
1
-
1
1
1
1
1
1
1
1
2
1
2
2
2
2
1
2
1
1
1
1
1
1
1
-
1
1
1
1
2
-
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-1
PART NO
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
4
2
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
AIR FEED MODULE
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 12.0
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION SPECIAL
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
25APR2011
CHK
25APR2011
APVD
25APR2011
Y.YIN
G.BAILEY
S.XI
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2844950-1
1
2119641-1
1
2119082-8
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
4-1722335-3
1
1-5018030-0
1
1-1752354-9
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
1
COUNTER_994970
1
2119955-1
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
985575-3
1
1338685-1
4
2168083-3
2
2168083-3
1
1803382-6
3
18023-9
1
2119652
1
2119653
1
1803583-9
1
1803515-1
1
1803602-1
1
1-1752356-7
2
2079383-5
2
3-2844962-0
1
2844992-2
1
1-455888-0
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
3-1333203-1
1
240641-5
1
2119781-1
1
238011-2
1
1633996-4
1
455888-5
1
3-456404-0
293
292
290
248
244
243
242
241
239
238
182
181
180
177
176
175
174
164
113
99
98
82
71
67
66
60
59
57
56
54
53
50
49
48
47
46
44
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
-
1
2-1803583-1
TE Connectivity
APPLICATION SPEC
-
1
1803515-3
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
1
1803515-3
2-1803583-1
2844950-1
2119641-1
2119082-8
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
4-1722335-3
1-5018030-0
1-1752354-9
993111-1
5-22280-0
1752353-3
1901680-2
994970-2
2119955-1
2844908-1
2844907-1
455888-5
1803607-3
2119740-1
2168078-1
2168083-2
5-18022-5
985575-3
1338685-1
2168083-3
2168083-3
1803382-6
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1-1752356-7
2079383-5
3-2844962-0
2844992-2
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
3-1333203-1
240641-5
2119781-1
238011-2
1633996-4
455888-5
3-456404-0
-
REF REF
-77 -72 -71 -52 -51 -32 -2
AMP 4805 REV 31MAR2000
APVD
-
3
TE TERMINAL
TERMINAL DATA:
DWN
D
6
APPLICATOR INSTRUCTIONS
408-35042
DATE
PNEUMATIC
CRIMP TOOLING KIT
3.18 mm [.125]
DESCRIPTION
MECHANICAL
PNEUMATIC AND CRIMP
TOOLING KIT
1.78 mm [.070]
LTR
PNEUMATIC
-
WIRE
INSUL
P
MECHANICAL
SEAL STRIPPER CRIMPER
TERMINATING UNIT
SIZE
66
PNEUMATIC
DOUBLE ACTING
PNEUMATIC
WITH SENSORS 6
-
CRIMP
REVISIONS
MECHANICAL
FINE CRIMP HEIGHT ADJUST
APPLICATOR DATA
1
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
FEED TYPE
2151064 -1
7-2151064-2
4
LOC
DESCRIPTION
M
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2151064 -2
6
Ocean Side Feed
Applicator
-
DRAWING NO
2151064
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
M
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
A
DWN
APVD
-
-
-
239
59
REF
5
D
PNEUMATIC
DATE
D
56
44
293
1.3 REF
2
57 REF
5
A
SHEAR DEPRESSOR DETAIL
244
238
243
59
242
2
53
50
8
7
SEE DETAIL A
82
56
C
2.0
3
1
REF
0.5
34 REF
1
2
C
3
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
1
TERMINAL SUPPORT LOCATION
4
28
177
5
41
2 176
2
DETAIL A
2
44 293
REF
174
175
44.61
0.05
181
33
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
24
3
2
180
57
180 REF
5
19
30
RAM AND HOLD DOWN SET-UP
21
29
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
SEE DETAIL A
241
56
13
CAM POSITIONS
30mm STROKE
248
48
29
30
REF
REF
1
11
30mm STROKE
47
B
20
59
30mm STROKE
0.5
67
A
290
A
B
164
18.3
66
182
113
7
292 46
98
99
34
54
8
1
60
54
10
1
20
6
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
6
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
25APR2011
CHK
25APR2011
APVD
25APR2011
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151064
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
M
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
PART
NUMBER
REVISION
DESCRIPTION
FEED TYPE
2- 2151064 -1
M
FINE CRIMP HEIGHT ADJUST
MECHANICAL
2- 2151064 -2
M
FINE CRIMP HEIGHT ADJUST
PNEUMATIC
4- 2151064 -2
M
FINE CRIMP HEIGHT ADJUST
7- 2151064 -7
A
CRIMP TOOLING KIT
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
DOUBLE ACTING
PNEUMATIC
WITH SENSORS 6
-
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
1.78 mm [.070]
3.18 mm [.125]
APPLICATOR INSTRUCTIONS
408-35042
3
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
3.70-4.30 mm [.146-.169 IN]
TERMINAL
APPLICATION
SPECIFICATION
114-18386
TE TERMINAL
1241380-1
1.00mm2
0.75mm2
0.50mm2
2-1241380-3
1534162-1
C1__DWG_PN_1_2
C1__DWG_PN_1_3
1-1241380-2
WIRE
SIZE
1-1241380-3
C1__DWG_PN_1_1
-
-
-
6
TE SEAL
TE SEAL
964971-1
C1__DWG_PN_3_0
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_2_3
C1__DWG_PN_3_3
CABLE
7
964972-1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
REF
-
-
-
1
1.26+/-0.05 [.050+/-.002]
5.1
W1__DWG_CRIMP_HT_1
1.15+/-0.05 [.045+/-.002]
6.1
W1__DWG_CRIMP_HT_2
1.04+/-0.05 [.041+/-.002]
7.3
W1__DWG_CRIMP_HT_3
B
2
3
4
5
6
7
RECOMMENDED SPARE PARTS
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
ENTRY LEVEL APPLICATOR
A
PART
NUMBER
8-2151064-1
8-2151064-2
9-2151064-1
9-2151064-2
AMP 4805 REV 31MAR2000
SAME AS
ITEM
ITEM DESCRIPTION
2151064-1
1
WIRE CRIMPER
2151064-2
2-2151064-1
2-2151064-2
3
46
141
INSULATION CRIMPER
BASIC SUB -ASSEMBLY
BASIC SUB -ASSEMBLY
LUBRICATOR
DELETE
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
-
1
1
4
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
25APR2011
CHK
25APR2011
APVD
25APR2011
Y.YIN
G.BAILEY
S.XI
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
2119955-1
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
2119740-1
2
2168078-1
1
5-18022-5
1
985575-3
1
1338685-1
2
2168083-3
1
1803382-6
3
18023-9
1
2119652
1
1803602-1
1
1-1752356-7
2
2079383-5
2
3-2844962-0
1
2844992-2
1
1-455888-0
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
3-1333203-1
1
240641-5
1
2119781-1
1
238011-2
1
1633996-4
1
455888-5
1
3-456404-0
290
244
243
242
241
239
238
164
151
144
143
142
141
140
113
99
98
82
71
67
66
59
57
56
53
50
49
48
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
-
1
2119082-8
TE Connectivity
APPLICATION SPEC
-
1
2844950-1
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
AIR FEED MODULE
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
ASSY, LUBRICATOR, SIDE FEED
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION SPECIAL
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -42 -22 -21
SUBSTITUTE
PART NUMBER
3-1803549-0
1-1803940-0
1
1
-
1803940-9
2
1
-
1803674-4
1
2
-
1
1
1
-
1
1
1
-
ITEM SUBSTITUTION LIST
1
1
-
1
2
1
-
1
2
2
-
8. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
2
-
1
1
1
-
1
-
1
-
TERMINAL LUBRICANT IS RECOMMENDED.
1
-
-
1
1
-
-
-
2
1
-
1
1
2
-
THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE
ACTING PNEUMATIC FEED WITH SENORS, AND IS
APPLICATION SPECIFIC AND DOES NOT REQUIRE
ITEMS 49 & 151.
1
1
-
1
1
1
-
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE
AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT
HEIGHT AT QUALIFICATION. APPLY #1-23419-5
LOC-TITE TO THREADS.
2
1
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING
FOR LARGEST WIRE SIZE.CRIMP HEIGHT REFERENCE SETTINGS GREATER
THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING.
REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS.
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
1
2
1
1
1
6
1
1
-
W1__FA_SETTING_3
1
1
5
1
1
-
W1__FA_SETTING_2
1
1
-
W1__FA_SETTING_1
1
1
-
CRIMP HEIGHT
4
REFERENCE SETTING
1
1
-
1
-
1
2844950-1
2119082-8
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
2119955-1
2844908-1
2844907-1
455888-5
1803607-3
2119740-1
2168078-1
5-18022-5
985575-3
1338685-1
2168083-3
1803382-6
18023-9
2119652-1
1803602-1
1-1752356-7
2079383-5
3-2844962-0
2844992-2
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
3-1333203-1
240641-5
2119781-1
238011-2
1633996-4
455888-5
3-456404-0
-
REF REF
4
-
-
1
1
4
-
963530-1
-
-
-
n
1
-
-
C1__DWG_PN_4_0
1
1
-
C1__DWG_PN_1_4
W1__DWG_WGAUGE_1
-
C1__DWG_PN_2_0
1
1
-
7
TE TERMINAL
C1__DWG_PN_1_0
-
-
-
1.40-2.10 mm [.055-.083 IN]
-
TERMINALS APPLIED
1241380-2
1241380-3
n
1
1
-
INSULATION DIAMETER RANGE
-
1
-
AMP MCP 1.5K SINGLE-WIRE SEALING
TERMINAL NAME:
1
-
TE TERMINAL
TERMINAL DATA:
C
-
Ocean Side Feed
Applicator
-
DRAWING NO
2151064
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
M
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
FEED TYPE
MECHANICAL
66
P
LTR
DESCRIPTION
56
2
242
59
53
50
-
1.3 REF
57
5
243
A
-
D
244
238
APVD
REF
5
140
DWN
-
239
59
PNEUMATIC
DATE
SEE SHEET 1
-
A
D
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
REF
SHEAR DEPRESSOR DETAIL
3
2
2.0
0.5
34
REF
REF
8
7
SEE DETAIL A
82
56
C
1
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
TERMINAL SUPPORT LOCATION
1
C
2
3
1
4
28
5
41
140 REF
DETAIL A
35.58
164
66
33
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
0.05
2
67
RAM SET-UP
24
290
A
A
B
30
59
19
57
5
20
B
21
9
29
1
12
SEE DETAIL A
241
56
30mm STROKE
ITEM 30 LOCATED AT
FRONT HOLES
13
30
1
29
REF
REF
11
CAM POSITIONS
20
30mm STROKE
30mm STROKE
142
151
113
6
7
141
98
99
34
143
8
1
144
143
10
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
1
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
MECHANICAL
PRE FEED
49
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
6
AIR FEED
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
25APR2011
CHK
25APR2011
APVD
25APR2011
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151064
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
M