8-2151065-4

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION F FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151065-1 F SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151065-2 G 7-2151065-1 F 7-2151065-2 G 7- 2151065 -7 A CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST 2 A - TYPE - F O 3 TE CRIMP SPECIFICATION WIRE STRIP LENGTH n 3.20-3.80 mm [.126-.150 IN] C TERMINAL APPLICATION SPECIFICATION (A) 114-18050 (B) 114-18051 TERMINALS APPLIED TE TERMINAL (A) 964280-1 (A) 964280-6 TERMINAL DATA: JUNIOR POWER TIMER CONTACT TERMINAL NAME: C1__DWG_PN_1_1 (B) 1-964292-3 C1__DWG_PN_1_2 TERMINAL NAME: INSULATION DIAMETER RANGE 1.00-1.60 mm [.039-.063 IN] - - - - TE TERMINAL - 3.20-3.80 mm [.126-.150 IN] TERMINAL APPLICATION SPECIFICATION (A) 114-18050 (B) 114-18051 TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL (B) 2-964292-1 C1__DWG_PN_2_2 C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL (A) 2-964280-1 TE TERMINAL C1__DWG_PN_4_0 - INSULATION DIAMETER RANGE 3 1.15-1.60 mm [.045-.063 IN] - - - - (A) 2-2141892-1 TE TERMINAL (B) 1-2141874-3 - - 5 TE TERMINAL (A) 2141892-2 C1__DWG_PN_4_1 n - TE CRIMP SPECIFICATION 2.8X0.8mm FLAT CONTACT WIRE STRIP LENGTH 5 TE TERMINAL (A) 964280-2 C1__DWG_PN_1_0 5 TE TERMINAL - (B) 2-2141874-1 - C1__DWG_PN_3_2 - WIRE SIZE 0.50mm2 0.35mm2 0.25mm2 0.22mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.12+/-0.03 [.044+/-.001] 1.05+/-0.03 [.041+/-.001] 1.00+/-0.03 [.039+/-.001] 0.98+/-0.03 [.039+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 5.7 6.4 7.1 7.3 WIRE SIZE 4 W1__FA_SETTING_1 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.08+/-0.03 [.043+/-.001] - 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 6.2 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - 1 2 B 3 4 5 - RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - TERMINAL LUBRICANT IS RECOMMENDED. - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 - 1 - 1 1 1 - A 1 1 1 1 - 1 1 1 1 1 1 - REF 1 1 1 1 2 1 1 1 2 1 1 1 4 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 - REF 1 1 1 1 2 1 1 1 2 1 1 1 4 2 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 - DATE DWN APVD F ECR-18-008304 30MAY2018 JAH JDG G ECR-19-011449 21JUL2019 TB TE G1 ECR-21-000576 20JAN2021 FZ YY G2 ECR-21-003462 22MAR2021 FJ GB 1 1 - - 1 1 1 1 1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - 1 1 PART NO 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 26APR2011 CHK 26APR2011 APVD 26APR2011 C.CHEN S.XI I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119082-5 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-3 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 2 2168083-1 1 1633782-2 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-7 2 2079383-5 2 2-2844962-8 1 2844992-2 1 455888-5 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1333202-5 1 4-240641-2 1 2119757-4 1 238011-9 1 1-2119784-8 1 455888-3 1 1-456403-3 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 113 99 98 82 79 78 71 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2-1803583-1 TE Connectivity APPLICATION SPEC - 1 1803515-3 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH -1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 - REF REF 1 1 - - REF 1 - - 1 REF - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1803515-3 2-1803583-1 2119641-1 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-3 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 2119955-1 2844908-1 2844907-1 455888-5 2168083-1 1633782-2 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 2168083-3 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-7 2079383-5 2-2844962-8 2844992-2 455888-5 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1333202-5 4-240641-2 2119757-4 238011-9 1-2119784-8 455888-3 1-456403-3 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 DESCRIPTION D - TE TERMINAL LTR - - TERMINAL DATA: P PNEUMATIC CRIMP TOOLING KIT APPLICATOR INSTRUCTIONS 408-35042 66 MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 2.29 mm [.090] REVISIONS DIST PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT 1.57 mm [.062] 1 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER FEED TYPE 2151065 -1 APPLICATOR DATA 4 LOC DESCRIPTION G 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151065 -2 D 6 Ocean Side Feed Applicator - DRAWING NO 2151065 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 53 A 293 2 244 50 7 243 177 242 238 3 2 8 59 C 82 1 C 3 1 2 176 4 174 2 0.5 34 REF 2 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 1.0 1 SEE DETAIL A 56 REF TERMINAL SUPPORT LOCATION 28 5 41 REF 44 293 175 2 181 44.61 0.05 182 3 DETAIL A 180 66 2 164 33 B 180 REF RAM AND HOLDDOWN SET-UP 19 30 B 20 78 9 21 1 12 79 ITEM 30 LOCATED AT REAR HOLES 241 29 13 1 30mm STROKE 30mm STROKE 113 5 46 292 98 99 34 54 8 1 60 54 10 1 20 30 REF 29 REF CAM POSITIONS 30mm STROKE 11 7.9 47 248 48 0.5 67 A 24 18.0 78 0.5 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 26APR2011 CHK 26APR2011 APVD 26APR2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151065 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV G2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION REVISION DESCRIPTION FEED TYPE 2- 2151065 -1 F FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151065 -7 A CRIMP TOOLING KIT - G 4 3 2 LOC PART NUMBER 2- 2151065 -2 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE TYPE F O 1.57 mm [.062] 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION JUNIOR POWER TIMER CONTACT TERMINAL NAME: WIRE STRIP LENGTH n 3.20-3.80 mm [.126-.150 IN] C TERMINAL APPLICATION SPECIFICATION (A) 114-18050 (B) 114-18051 TERMINALS APPLIED TE TERMINAL (A) 964280-1 (A) 964280-6 TERMINAL DATA: C1__DWG_PN_1_2 WIRE STRIP LENGTH 1.00-1.60 mm [.039-.063 IN] - - - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL C1__DWG_PN_3_0 3.20-3.80 mm [.126-.150 IN] TERMINAL APPLICATION SPECIFICATION (B) 2-964292-1 C1__DWG_PN_2_2 C1__DWG_PN_3_1 TE TERMINAL (A) 114-18050 (A) 2-964280-1 - - - - - (A) 2-2141892-1 (B) 1-2141874-3 1 - 0.50mm2 0.35mm2 0.25mm2 0.22mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 WIRE SIZE 4 CRIMP HEIGHT REFERENCE SETTING 1.12+/-0.03 [.044+/-.001] W1__DWG_CRIMP_HT_1 1.05+/-0.03 [.041+/-.001] W1__DWG_CRIMP_HT_2 1.00+/-0.03 [.039+/-.001] W1__DWG_CRIMP_HT_3 0.98+/-0.03 [.039+/-.001] W1__DWG_CRIMP_HT_4 5.7 6.4 7.1 7.3 W1__FA_SETTING_1 0.35mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.08+/-0.03 [.043+/-.001] 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 6.2 - 4 5 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 2151065-1 1 WIRE CRIMPER SUBSTITUTE PART NUMBER 1-1803547-3 9-2151065-1 2-2151065-1 46 BASIC SUB -ASSEMBLY 1803940-9 8-2151065-2 A 9-2151065-2 2151065-2 2-2151065-2 3 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY LUBRICATOR 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 1 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 26APR2011 CHK 26APR2011 APVD 26APR2011 C.CHEN S.XI I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 2 2168083-1 1 1633782-2 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 2168083-3 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-7 2 2079383-5 2 2-2844962-8 1 2844992-2 1 455888-5 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 454276-5 1 1333202-5 1 4-240641-2 1 2119757-4 1 238011-9 1 1-2119784-8 1 455888-3 1 1-456403-3 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 79 78 71 67 66 59 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-5 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 1-1803940-0 DELETE 1 1 - 1-1803604-8 1 1 - 1 1 1 - 1 1 1 - 1 2 1 - 1 1 2 - ITEM DESCRIPTION 1 1 - ITEM 1 1 - SAME AS 1 1 - PART NUMBER 8-2151065-1 2 1 - ITEM SUBSTITUTION LIST 2 2 - ENTRY LEVEL APPLICATOR 1 2 - 1 1 1 - 1 1 1 - 1 2 - - - 1 1 - 1 2 1 - 1 1 2 - 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1 1 - TERMINAL LUBRICANT IS RECOMMENDED. 2 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 2 - 3 1 1 - REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. 1 1 - 2 2 1 - B 1 2 - RECOMMENDED SPARE PARTS 1 1 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - W1__FA_SETTING_4 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 - W1__FA_SETTING_1 4 - - CRIMP HEIGHT mm [INCH] 1 4 - WIRE SIZE - 1 - 5 - REF REF - (B) 2-2141874-1 1 1 - C1__DWG_PN_3_2 1 - - TE TERMINAL 1 1 - TE TERMINAL 1 1 - 2119082-5 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 2168083-1 1633782-2 1803607-3 2119740-1 2168078-1 5-18022-5 1338685-1 2168083-3 1803382-6 18023-9 2119652-1 1803602-1 1-1752356-7 2079383-5 2-2844962-8 2844992-2 455888-5 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 454276-5 1333202-5 4-240641-2 2119757-4 238011-9 1-2119784-8 455888-3 1-456403-3 1 1 - 3 1.15-1.60 mm [.045-.063 IN] - 1 - INSULATION DIAMETER RANGE 5 TE TERMINAL (A) 2141892-2 C1__DWG_PN_4_1 n (B) 114-18051 TE TERMINAL C1__DWG_PN_4_0 TE CRIMP SPECIFICATION 2.8X0.8mm FLAT CONTACT TERMINALS APPLIED (A) 964280-2 (B) 1-964292-3 C1__DWG_PN_1_1 INSULATION DIAMETER RANGE 5 TE TERMINAL C1__DWG_PN_1_0 TERMINAL NAME: TE TERMINAL Ocean Side Feed Applicator - DRAWING NO 2151065 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G2 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 140 244 239 53 50 56 242 7 82 A D 243 59 PNEUMATIC 2 1 2 3 1.0 # 0.5 1 238 REF 8 2 59 3 1 34 4 28 REF 5 41 TERMINAL SUPPORT LOCATION C C SEE DETAIL A 56 2 164 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 66 33 67 A 24 30 DETAIL A 140 35.58 REF 0.05 19 20 21 78 9 12 79 1 RAM SET-UP 241 29 13 1 B B ITEM 30 LOCATED AT REAR HOLES CAM POSITIONS 30mm STROKE 113 141 98 99 34 143 8 1 144 143 10 1 20 30 11 REF REF 29 30mm STROKE 30mm STROKE 142 5 151 7.9 0.5 78 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 26APR2011 CHK 26APR2011 APVD 26APR2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151065 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G2