8-2151099-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2151099 -1 U FINE CRIMP HEIGHT ADJUST MECHANICAL 7-2151099-1 U MECHANICAL AND CRIMP TOOLING KIT MECHANICAL 7-2151099-2 U 7- 2151099 -7 T U 3 2 LOC PART NUMBER 2151099 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR DESCRIPTION DATE DWN APVD U ECR-22-128525 02FEB2022 JWC TE U1 ECR-22-147819 29JUL2022 FZ YY PNEUMATIC PNEUMATIC AND CRIMP TOOLING KIT PNEUMATIC CRIMP TOOLING KIT - D D CRIMP WIRE INSUL APPLICATOR DATA SIZE 2.55 mm [.100] APPLICATOR INSTRUCTIONS 408-35042 WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION TE CRIMP SPECIFICATION WIRE STRIP LENGTH n 3.70-4.30 mm [.146-.169 IN] C TERMINAL APPLICATION SPECIFICATION (A) 114-18050 (B) 114-18051 TERMINALS APPLIED TE TERMINAL (A) 964284-1 (A) 964284-2 (A) 964284-6 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 C1__DWG_PN_1_1 (A) 2-964284-1 C1__DWG_PN_1_2 (A) 4-964284-1 C1__DWG_PN_1_3 INSULATION DIAMETER RANGE 1.40-2.10 mm [.055-.083 IN] - W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 TERMINAL APPLICATION SPECIFICATION - 114-18387 TERMINALS APPLIED C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE TERMINAL (B) 1-964294-3 (B) 2-964294-1 (B) 2-964294-2 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_0 TE TERMINAL 1241388-1 C1__DWG_PN_3_1 1241388-2 1241388-3 C1__DWG_PN_3_2 C1__DWG_PN_3_3 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_2 5.5 5.7 n 3.50-4.10mm [.138-.161 IN] - CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 WIRE STRIP LENGTH WIRE SIZE W1__FA_SETTING_2 W1__FA_SETTING_3 5.8 INSULATION DIAMETER RANGE 964284-6 1.40-2.10 mm [.055-.083 IN] 2-964284-1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_1_1 C1__DWG_PN_2_1 C1__DWG_PN_3_1 C1__DWG_PN_4_1 C1__DWG_PN_1_2 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_4_2 C1__DWG_PN_1_3 C1__DWG_PN_2_3 C1__DWG_PN_3_3 C1__DWG_PN_4_3 1.00mm2 0.75mm2 0.50mm2 W1__DWG_WGAUGE_2 C1__DWG_PN_4_1 C1__DWG_PN_1_2 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_4_2 C1__DWG_PN_1_3 C1__DWG_PN_2_3 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_5 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] W1__DWG_CRIMP_HT_3 5.5 5.7 5.8 W1__DWG_WGAUGE_1 3 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 5 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. 6 A 8. WHEN RUNNING WIRE TYPES OTHER THAN WHAT IS LISTED IN THE APPLICATION REFER TO NOTE 5. - - - TE CRIMP SPECIFICATION - n - INSULATION DIAMETER RANGE - 1.40-2.10 mm [.055-.083 IN] - 5 C1__DWG_PN_1_0 - 6 TE TERMINAL C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL - C1__DWG_PN_4_0 C1__DWG_PN_1_1 C1__DWG_PN_2_1 C1__DWG_PN_3_1 C1__DWG_PN_4_1 C1__DWG_PN_1_2 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_4_2 C1__DWG_PN_1_3 C1__DWG_PN_2_3 C1__DWG_PN_3_3 C1__DWG_PN_4_3 - CRIMP HEIGHT mm [INCH] 0.5+0.5mm2 1.22+/-0.05 [.048+/-.002] 0.35+0.35mm2 1.18+/-0.05 [.046+/-.002] 1.19+/-0.05 [.047+/-.002] - 4 CRIMP HEIGHT REFERENCE SETTING 5.3 - W1__FA_SETTING_1 - 6.0 - 5.7 - REQUIREMENT. THIS A TE ACCORDING TO SPECIFIC TERMINAL LUBRICANT IS RECOMMENDED. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, - W1__FA_SETTING_1 JUNIOR-POWER-TIMER CONTACT TERMINAL APPLICATION SPECIFICATION 0.50 + 0.35mm2 TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. - 3 5.7 TE TERMINAL 3.50-4.10mm [.138-.161 IN] W1__FA_SETTING_2 WIRE SIZE REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION, & STORAGE OF APPLICATOR. - 5.3 1.18+/-0.05 [.046+/-.002] WIRE STRIP LENGTH 1241388-3 2 5.7 W1__DWG_CRIMP_HT_1 1.22+/-0.05 [.048+/-.002] TERMINAL NAME: 1241388-1 1241388-2 RECOMMENDED SPARE PARTS - C1__DWG_PN_4_3 6 TE TERMINAL 1 - CRIMP HEIGHT 4 REFERENCE SETTING 1.27+/-0.05 [.050+/-.002] TERMINALS APPLIED B C1__DWG_PN_3_3 CRIMP HEIGHT mm [INCH] 0.35+0.35mm2 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_2 C1__DWG_PN_4_0 C1__DWG_PN_3_1 TERMINAL DATA: CRIMP HEIGHT mm [INCH] TE TERMINAL C1__DWG_PN_3_0 C1__DWG_PN_2_1 0.5+0.5mm2 C1__DWG_PN_4_0 TE TERMINAL C1__DWG_PN_2_0 C1__DWG_PN_1_1 0.35 + 0.75 6 1.40-2.10 mm [.055-.083 IN] 6 TE TERMINAL C1__DWG_PN_1_0 WIRE SIZE TE TERMINAL C1__DWG_PN_1_0 TE TERMINAL 964284-2 INSULATION DIAMETER RANGE 5 TERMINALS APPLIED TE CRIMP SPECIFICATION JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: 6 TE TERMINAL (A) 1-964284-1 C1__DWG_PN_1_0 TE TERMINAL TERMINAL DATA: JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: n 3.70-4.30mm [.138-.161 IN] TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: F OV 2.03 mm [.080] TE TERMINAL TERMINAL DATA: TYPE 101-35000. - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE.CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 - 1 - 1 - - 1 1 - SPECIFICATION, 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 AMP 4805 REV 31MAR2000 & 4 of 4) MATERIAL - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE, SPECIAL TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM CRIMPER, WIRE DWN 22AUG2011 CHK 22AUG2011 APVD 22AUG2011 Y.YIN G.BAILEY S.XI - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 1803948-5 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 1338685-1 4 2168083-3 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1-1752356-6 2 2079383-5 2 2-2844962-8 1 2844992-2 1 455888-5 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1333204-2 1 2119757-6 1 238011-4 1 2-1803199-6 1 1803125-2 248 244 243 242 241 239 238 164 113 99 98 82 71 70 67 66 60 59 56 54 53 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119082-4 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH PART NO 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. mm -1 1 -77 -72 -71 -2 DIMENSIONS: 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 - 1 1 2 - 1 1 1 1 1 - 2 1 2 - 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - REF REF 1 1 1 1 REF 1 1 - - REF 1 1 1 1 1 1 1 - 1 1 1 2119641-1 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 1803948-5 2119740-1 2168078-1 2168083-2 5-18022-5 1338685-1 2168083-3 1-2168083-0 1803382-6 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1-1752356-6 2079383-5 2-2844962-8 2844992-2 455888-5 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1333204-2 2119757-6 238011-4 2-1803199-6 1803125-2 - Ocean Side Feed Applicator - DRAWING NO 2151099 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV U1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 D 59 56 44 PNEUMATIC 2 244 243 A 242 238 2 3 8 59 0.5 82 1 C 1.3 REF 34 REF 1 70 53 SEE DETAIL A C 3 56 50 TERMINAL SUPPORT LOCATION 1 4 28 5 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 41 44 REF 44.70 0.05 66 DETAIL A 2 164 33 A 24 B 67 RAM SET-UP 19 30 B 20 9 21 29 1 12 30 241 13 ITEM 30 LOCATED AT REAR HOLES 1 CAM POSITIONS 29 REF 30mm STROKE 30mm STROKE 30mm STROKE 47 113 6 46 98 99 34 54 8 1 60 54 10 1 20 11 248 48 REF FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 22AUG2011 CHK 22AUG2011 APVD 22AUG2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151099 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV U1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 REVISION DESCRIPTION FEED TYPE 2- 2151099 -1 U FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151099 -7 M CRIMP TOOLING KIT - U 3 2 LOC PART NUMBER 2- 2151099 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 FINE CRIMP HEIGHT ADJUST REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE F OV 2.03 mm [.080] 2.55 mm [.100] APPLICATOR INSTRUCTIONS 408-35042 WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION n 3.70-4.30 mm [.146-.169 IN] C (A) 114-18050 (B) 114-18051 TERMINALS APPLIED TE TERMINAL (A) 964284-1 (A) 964284-2 (A) 964284-6 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 (A) 1-964284-1 (A) 2-964284-1 C1__DWG_PN_1_1 C1__DWG_PN_1_2 (A) 4-964284-1 C1__DWG_PN_1_3 - C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE TERMINAL C1__DWG_PN_3_0 (B) 1-964294-3 (B) 2-964294-1 (B) 2-964294-2 CRIMP HEIGHT mm {INCH} W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 TERMINAL APPLICATION SPECIFICATION - 114-18387 TERMINALS APPLIED C1__DWG_PN_2_0 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] TE TERMINAL TE TERMINAL C1__DWG_PN_4_0 1241388-1 C1__DWG_PN_3_1 1241388-2 1241388-3 C1__DWG_PN_3_2 C1__DWG_PN_3_3 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_2 5.5 5.7 n 3.50-4.10mm [.138-.161 IN] 6 TE TERMINAL C1__DWG_PN_1_0 WIRE STRIP LENGTH 1.40-2.10 mm [.055-.083 IN] WIRE SIZE W1__FA_SETTING_2 W1__FA_SETTING_3 5.8 TE TERMINAL 964284-2 964284-6 2-964284-1 1.40-2.10 mm [.055-.083 IN] 6 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_4_1 C1__DWG_PN_1_2 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_4_2 C1__DWG_PN_1_3 C1__DWG_PN_2_3 C1__DWG_PN_3_3 C1__DWG_PN_4_3 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_5 C1__DWG_PN_4_1 C1__DWG_PN_1_2 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_4_2 C1__DWG_PN_1_3 C1__DWG_PN_2_3 C1__DWG_PN_3_3 C1__DWG_PN_4_3 - 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 5.5 1.15+/-0.05 [.045+/-.002] 1.27+/-0.05 [.050+/-.002] REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION, & STORAGE OF APPLICATOR. 3 4 5 n TERMINAL APPLICATION SPECIFICATION 5.8 5 0.5+0.5mm2 0.50 + 0.35mm2 0.35+0.35mm2 C1__DWG_PN_2_0 C1__DWG_PN_1_1 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_3_1 C1__DWG_PN_2_2 C1__DWG_PN_3_2 C1__DWG_PN_4_2 C1__DWG_PN_1_3 C1__DWG_PN_2_3 C1__DWG_PN_3_3 C1__DWG_PN_4_3 CRIMP HEIGHT mm [INCH] - 1.22+/-0.05 [.048+/-.002] 5.3 1.19+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] REQUIREMENT. THIS A TE ACCORDING TO PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. SPECIFIC TERMINAL LUBRICANT IS RECOMMENDED. 7. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 8. WHEN RUNNING WIRE TYPES OTHER THAN WHAT IS LISTED IN THE APPLICATION REFER TO NOTE 5. A 101-35000. SPECIFICATION, ENTRY LEVEL APPLICATOR PART NUMBER 8-2151099-1 8-2151099-2 9-2151099-1 9-2151099-2 SAME AS 2151099-1 2151099-2 2-2151099-1 2-2151099-2 ITEM 1 3 46 141 ITEM DESCRIPTION WIRE CRIMPER INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR 1 1 1 1 1 2 2 1 - 1 1 - 1 1 - 1 1 - 1 1 - 1 1 1 1 1 - DELETE 1 1 - 1 2 1 - 1 2 2 - 1-1803940-0 1 2 - 1803940-9 1 1 - - 1 1 - 1 2 - - 2-1803732-6 1 1 - 1 2 1 - SUBSTITUTE PART NUMBER 1803531-2 1 2 - 1 1 1 - ITEM SUBSTITUTION LIST 2 1 - 1 1 2 - 1 1 1 - *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE.CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 1 1 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 - 5.7 1 1 - 6.0 1 1 - W1__FA_SETTING_1 1 1 - CRIMP HEIGHT 4 REFERENCE SETTING 1 1 - C1__DWG_PN_1_2 1 1 - C1__DWG_PN_4_1 1 1 - C1__DWG_PN_4_0 4 - - TE TERMINAL 1 4 - C1__DWG_PN_1_0 - 1 - APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. 1 - 6 - REF REF - 6 1 1 - 1.40-2.10 mm [.055-.083 IN] 1 - - INSULATION DIAMETER RANGE 1 1 - W1__FA_SETTING_1 JUNIOR-POWER-TIMER CONTACT 3.50-4.10mm [.138-.161 IN] W1__FA_SETTING_2 WIRE SIZE TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. 6 5.7 W1__DWG_CRIMP_HT_1 1 1 - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1241388-2 1241388-3 2 CRIMP HEIGHT 4 REFERENCE SETTING TE TERMINAL TERMINAL NAME: 5.7 W1__DWG_CRIMP_HT_3 W1__DWG_WGAUGE_1 TERMINAL DATA: 4 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_2 CRIMP HEIGHT mm [INCH] - 3 1 1 1 1 1 1 1 1 1 1 DIMENSIONS: PACIFIC VERSION AMP 4805 REV 31MAR2000 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 22AUG2011 CHK 22AUG2011 APVD 22AUG2011 Y.YIN G.BAILEY S.XI - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 1803948-5 1 2119740-1 2 2168078-1 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 1803382-6 3 18023-9 1 2119652 1 1803602-1 1 1-1752356-6 2 2079383-5 2 2-2844962-8 1 2844992-2 1 455888-5 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1333204-2 1 2119757-6 1 238011-4 1 2-1803199-6 1 1803125-2 244 243 242 241 239 238 164 151 144 143 142 141 140 113 99 98 82 71 70 67 66 59 56 53 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-4 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE, SPECIAL TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 HOLD DOWN, SPRING LOADED SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM CRIMPER, WIRE PART NO -77 -22 -21 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 2119082-4 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 1803948-5 2119740-1 2168078-1 5-18022-5 1338685-1 1-2168083-0 1803382-6 18023-9 2119652-1 1803602-1 1-1752356-6 2079383-5 2-2844962-8 2844992-2 455888-5 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1333204-2 2119757-6 238011-4 2-1803199-6 1803125-2 1 1 - 1241388-1 B 1 - TE TERMINAL RECOMMENDED SPARE PARTS C1__DWG_PN_4_0 C1__DWG_PN_3_1 TERMINALS APPLIED 1 TE TERMINAL C1__DWG_PN_3_0 C1__DWG_PN_2_1 C1__DWG_PN_4_0 C1__DWG_PN_3_1 0.75mm2 TE TERMINAL C1__DWG_PN_2_0 C1__DWG_PN_1_1 0.35 + 0.75 C1__DWG_PN_2_1 W1__DWG_WGAUGE_2 6 TE TERMINAL C1__DWG_PN_1_0 WIRE SIZE C1__DWG_PN_1_1 1.00mm2 1.40-2.10 mm [.055-.083 IN] - TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE INSULATION DIAMETER RANGE 5 TERMINALS APPLIED TE CRIMP SPECIFICATION JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION n 3.70-4.30mm [.138-.161 IN] JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: TE CRIMP SPECIFICATION JUNIOR-POWER-TIMER CONTACT TERMINAL NAME: TE TERMINAL TERMINAL DATA: TE TERMINAL TERMINAL DATA: TYPE Ocean Side Feed Applicator - DRAWING NO 2151099 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV U1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 2 244 56 PNEUMATIC D 243 242 2 3 1.3 A 0.5 REF 8 238 34 REF 59 53 82 C SEE DETAIL A TERMINAL SUPPORT LOCATION 1 50 1 C 70 56 3 1 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 4 28 5 140 REF 41 35.67 164 0.05 66 2 DETAIL A 67 33 RAM SET-UP B 19 A 24 30 20 9 21 12 29 B 1 241 13 ITEM 30 LOCATED AT REAR HOLES 1 CAM POSITIONS 30mm STROKE 142 151 113 48 6 141 98 99 34 143 8 1 144 143 10 1 20 REF REF 29 30mm STROKE 30mm STROKE 30 FEED TRACK POSITION GUIDE BY INSULATION BARREL 11 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 22AUG2011 CHK 22AUG2011 APVD 22AUG2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151099 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV U1