8-2151105-5

7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 PART NUMBER RELEASED FOR PUBLICATION REVISION FEED TYPE C FINE CRIMP HEIGHT ADJUST MECHANICAL 5-2151105-1 C SEAL STRIPPER CRIMPER TERMINATING UNIT MECHANICAL 5-2151105-2 D 7-2151105-1 C 7-2151105-2 D 7- 2151105 -7 A CRIMP WIRE INSUL FINE CRIMP HEIGHT ADJUST A - - - - - 1 - TYPE 1 - F O 1 - 3 1 - 1 - - - TE TERMINAL TE CRIMP SPECIFICATION WIRE STRIP LENGTH 4.00-4.50 mm [.157-.177 IN] C TERMINAL APPLICATION SPECIFICATION (A) 171630-5 114-5082 - TERMINALS APPLIED TE TERMINAL (A) 171630-1 n 1 C1__DWG_PN_1_1 - C1__DWG_PN_1_2 - - 4.00-4.50mm [.157-.177 IN] TERMINAL APPLICATION SPECIFICATION 5 TE TERMINAL 171630-2 C1__DWG_PN_1_0 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL 172746-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 178210-1 C1__DWG_PN_3_2 TE SEAL 9-172746-1 1-178210-3 C1__DWG_PN_4_0 C1__DWG_PN_4_1 C1__DWG_PN_4_2 0.50mm2 0.30mm2 0.20mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.09+/-0.05 [.043+/-.002] 1.06+/-0.05 [.042+/-.002] 1.00+/-0.05 [.039+/-.002] W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.4 6.8 7.4 345808-1 - 1.4-2.1 C1__DWG_PN_1_2 - - TE SEAL C1__DWG_PN_2_0 172746-1 178210-1 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL C1__DWG_PN_3_0 9-172746-1 1-178210-3 C1__DWG_PN_3_1 C1__DWG_PN_3_2 - - - C1__DWG_PN_4_0 W1__FA_SETTING_1 0.50mm2 0.35mm2 W1__FA_SETTING_2 W1__DWG_WGAUGE_2 1.14+/-0.05 [.045+/-.002] 1.07+/-0.05 [.042+/-.002] 1 1 1 1 1 - 1.6-2.4 1 - 1.4-2.4 2 - 1 - 1 - W1__FA_SETTING_1 6.8 1 - 7 5.7 W1__DWG_CRIMP_HT_2 1 - 1.1-1.4 1 - W1__FA_SETTING_2 4 - 2 - W1__FA_SETTING_3 1 - 1 - 1 - 1 - TE TERMINAL TERMINAL DATA: B 1 2 3 4 5 RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. WIRE STRIP LENGTH 4.00-4.50mm [.157-.177 IN] TERMINAL APPLICATION SPECIFICATION 345808-1 TERMINAL LUBRICANT IS RECOMMENDED. - 114-3142 - TERMINALS APPLIED TE TERMINAL n C1__DWG_PN_2_0 C1__DWG_PN_2_1 - C1__DWG_PN_1_2 - C1__DWG_PN_2_2 TE SEAL C1__DWG_PN_3_0 172746-1 C1__DWG_PN_3_1 178210-1 C1__DWG_PN_3_2 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 2 - 2 - 1 TE SEAL 9-172746-1 1-178210-3 C1__DWG_PN_4_0 1.00+/-0.05 [.039+/-.002] 7.4 2 - 1.1-1.4 1 1.6-2.4 1.4-2.4 1 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 1 - 1.4-2.1 C1__DWG_PN_4_2 1 - 1.4-2.4 C1__DWG_PN_4_1 1 - SEAL INSULATION DIAMETER RANGE 2822352-1 0.22mm2 1 - 347874-1 WIRE SIZE 1 - 347681-1 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 - 5 - C1__DWG_PN_1_1 - 1 - TE TERMINAL C1__DWG_PN_1_0 - 1 - INSULATION DIAMETER RANGE - - - PECEPTACLE CONTACT 070 TYPE TERMINAL NAME: - - TE CRIMP SPECIFICATION 1 1 W1__FA_SETTING_1 1 - 1 - 1 - 1 - 1 - 1 1 2 - 1 - 1 - A 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 - - 1 1 1 1 DESCRIPTION DATE DWN APVD B ECR-17-009571 30JUNE2017 TB TE C ECR-18-012782 12AUG2018 TB TE D ECR-20-015588 02NOV2020 JWC TE D1 ECR-22-147240 25JUL2022 FZ YY 1 2 - Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 2 DIMENSIONS: mm & 4 of 4) MATERIAL PART NO - - - 1 1 1 1 1 1 1 2 1 1 1 1 4 2 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 - 1 1 1 1 - 1 1 - 1 1 1 1 - 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 - 1 1 - - - 2 - 1 - 1 1 1 - 1 1 2 - 1 1 1 1 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION -1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 - - 1 1 1 1 1 1 1 - - 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 - -77 -72 -71 -52 -51 -2 AMP 4805 REV 31MAR2000 LTR 1803515-3 2-1803583-1 2119641-1 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 4-1722335-3 1-5018030-0 2-1752354-0 993111-1 5-22280-0 1752353-3 1901680-2 994970-2 1-18028-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 2168083-2 5-18022-5 985575-3 1338685-1 2168083-3 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 1803583-9 1803515-1 1803602-1 1752356-3 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333202-6 3-240641-4 2119781-1 5-238011-5 1803018-3 1-455888-0 1-456403-2 - REF REF REF REF REF REF - CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 - - 1.4-2.1 C1__DWG_PN_4_2 - - 1.4-2.4 C1__DWG_PN_4_1 2822352-1 W1__DWG_WGAUGE_1 - - SEAL INSULATION DIAMETER RANGE 347681-1 CRIMP HEIGHT mm [INCH] - - 347874-1 WIRE SIZE - 5 347661-1 - C1__DWG_PN_1_1 - - - 5 TE TERMINAL C1__DWG_PN_1_0 - 1.4-2.4 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 1.4-2.4 TE TERMINAL 114-3040 - - 3 INSULATION DIAMETER RANGE 1.6-2.4 2822352-1 CRIMP HEIGHT mm [INCH] SEAL INSULATION DIAMETER RANGE n - TERMINALS APPLIED 1.1-1.4 347681-1 347874-1 WIRE SIZE TE CRIMP SPECIFICATION WIRE STRIP LENGTH - - PECEPTACLE CONTACT 070 TYPE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: RECEPTACLE CONTACT 070 TYPE TERMINAL NAME: P D *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. - - TERMINAL DATA: 66 PNEUMATIC CRIMP TOOLING KIT APPLICATOR INSTRUCTIONS 408-35042 REVISIONS DIST MECHANICAL PNEUMATIC AND CRIMP TOOLING KIT 3.40 mm [.134] 1 PNEUMATIC MECHANICAL AND CRIMP TOOLING KIT 1.57 mm [.062] 2 PNEUMATIC SEAL STRIPPER CRIMPER TERMINATING UNIT SIZE 3 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 2151105 -1 APPLICATOR DATA 4 LOC DESCRIPTION D 5 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2151105 -2 D 6 - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 30MAY2011 CHK 30MAY2011 APVD 30MAY2011 C.CHEN S.XI I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119082-7 1 2079764_APP 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 4-1722335-3 1 1-5018030-0 1 2-1752354-0 1 993111-1 1 SIMP_5-22280-0 1 1752353-3 1 1901680-2 1 COUNTER_994970 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 2168083-2 1 5-18022-5 1 985575-3 1 1338685-1 4 2168083-3 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 2119653 1 1803583-9 1 1803515-1 1 1803602-1 1 1752356-3 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333202-6 1 3-240641-4 1 2119781-1 1 5-238011-5 1 1803018-3 1 1-455888-0 1 1-456403-2 293 292 248 244 243 242 241 239 238 182 181 180 177 176 175 174 164 119 113 99 98 82 71 67 66 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2-1803583-1 TE Connectivity APPLICATION SPEC - 1 1803515-3 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH RAM ASSEMBLY, SF ATLANTIC APPLICATOR BASIC ASSEMBLY, SF FEED CAM, AIR FEED CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE STRIPPER, SIDE FEED NUT, HEX, REG, RoHS, M3.5 STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN COUNTER, MAGNETIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, SKT HD CAP, RoHS, M4 X 8.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF ATLANTIC SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2151105 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 5 REF D 59 56 1.3 REF 293 44 PNEUMATIC 57 REF 2 SHEAR DEPRESSOR DETAIL 244 A 243 53 50 238 242 7 2 3 8 59 82 1 52 C C 2 56 3 1 177 4 2 176 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 2 TERMINAL SUPPORT LOCATION 28 5 41 174 181 2 44.61 175 182 DETAIL A 164 180 2 0.05 REF 15.5 0.5 67 A 24 44 293 66 57 33 B 3 0.5 34 REF 1 51 SEE DETAIL A 3.0 REF 7 180 RAM AND HOLD DOWN SET-UP 19 30 REF B 20 9 21 29 1 12 241 13 CAM POSITIONS 47 1 30 29 REF 30mm STROKE 113 5 46 292 98 99 34 54 8 1 60 54 10 1 119 248 48 REF 11 30mm STROKE 30mm STROKE ITEM 30 LOCATED AT FRONT HOLES FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 30MAY2011 CHK 30MAY2011 APVD 30MAY2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151105 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 2 DESCRIPTION FEED TYPE 2- 2151105 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL 7- 2151105 -7 A CRIMP TOOLING KIT - FINE CRIMP HEIGHT ADJUST 1 REVISIONS DIST A PACIFIC VERSION TERMINATOR INTERFACE ADAPTER REVISION D 3 LOC PART NUMBER 2- 2151105 -2 4 20 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 5 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - PNEUMATIC D D CRIMP WIRE INSUL APPLICATOR DATA SIZE *WARNING ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. TYPE F O 1.57 mm [.062] 3.40 mm [.134] APPLICATOR INSTRUCTIONS 408-35042 TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 4.00-4.50 mm [.157-.177 IN] C TERMINAL APPLICATION SPECIFICATION (A) 171630-1 (A) 171630-5 n 114-5082 C1__DWG_PN_2_0 171630-2 - C1__DWG_PN_1_1 C1__DWG_PN_1_2 WIRE STRIP LENGTH - - - 4.00-4.50mm [.157-.177 IN] TERMINAL APPLICATION SPECIFICATION 5 TE TERMINAL C1__DWG_PN_1_0 - C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL C1__DWG_PN_3_0 172746-1 178210-1 C1__DWG_PN_3_1 C1__DWG_PN_3_2 TE SEAL 9-172746-1 1-178210-3 347681-1 SEAL INSULATION DIAMETER RANGE C1__DWG_PN_4_0 1.4-2.4 C1__DWG_PN_4_1 0.50mm2 0.30mm2 0.20mm2 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.09+/-0.05 [.043+/-.002] 1.06+/-0.05 [.042+/-.002] 1.00+/-0.05 [.039+/-.002] W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.4 6.8 7.4 345808-1 - - - TE TERMINAL C1__DWG_PN_1_0 347661-1 C1__DWG_PN_1_1 - C1__DWG_PN_1_2 TE SEAL C1__DWG_PN_2_0 172746-1 C1__DWG_PN_2_1 178210-1 C1__DWG_PN_2_2 1-178210-3 C1__DWG_PN_3_2 C1__DWG_PN_4_1 0.50mm2 W1__FA_SETTING_1 W1__DWG_WGAUGE_1 0.35mm2 W1__FA_SETTING_2 W1__DWG_WGAUGE_2 - 1.14+/-0.05 [.045+/-.002] 5.7 W1__DWG_CRIMP_HT_1 1.07+/-0.05 [.042+/-.002] 6.8 W1__DWG_CRIMP_HT_2 TE TERMINAL WIRE STRIP LENGTH 4.00-4.50mm [.157-.177 IN] 1 B 2 3 4 5 TERMINAL APPLICATION SPECIFICATION RECOMMENDED SPARE PARTS REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND STORAGE OF APPLICATOR. TE TERMINAL CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 345808-1 - - C1__DWG_PN_1_1 - C1__DWG_PN_1_2 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL C1__DWG_PN_3_0 172746-1 C1__DWG_PN_3_1 178210-1 C1__DWG_PN_3_2 TE SEAL 9-172746-1 1-178210-3 WIRE SIZE APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 0.22mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 1.00+/-0.05 [.039+/-.002] W1__DWG_CRIMP_HT_1 7.4 PART NUMBER 8-2151105-1 A 8-2151105-2 9-2151105-1 9-2151105-2 AMP 4805 REV 31MAR2000 SAME AS ITEM ITEM DESCRIPTION 2151105-1 1 WIRE CRIMPER 2151105-2 2-2151105-1 2-2151105-2 3 46 141 INSULATION CRIMPER BASIC SUB -ASSEMBLY BASIC SUB -ASSEMBLY LUBRICATOR SUBSTITUTE PART NUMBER 1-1803547-2 1-1803940-0 DELETE 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 30MAY2011 CHK 30MAY2011 APVD 30MAY2011 C.CHEN S.XI I.CRUZ - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 1 2119580-1 1 2844940-1 1 COUNTER_994970 1 2119641-2 1 2168083-8 4 2168083-9 1 2119653-2 1 1-1803583-0 1 1803516-1 1 1-18028-2 1 2119955-1 1 2844908 1 2844907 1 455888-5 1 1803607_3 1 2119740-1 2 2168078-1 1 5-18022-5 1 985575-3 1 1338685-1 2 2168083-3 1 5018030-1 1 811242-5_OLD 1 690753-2 3 18023-9 1 2119652 1 1803602-1 1 1752356-3 2 2079383-5 2 2-2844962-8 1 2844992-1 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333202-6 1 3-240641-4 1 2119781-1 1 5-238011-5 1 1803018-3 1 1-455888-0 1 1-456403-2 244 243 242 241 239 238 164 151 144 143 142 141 140 119 113 99 98 82 71 67 66 59 57 56 53 52 51 50 49 48 41 34 33 30 29 28 24 21 20 19 13 12 11 10 9 8 7 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2079764_APP TE Connectivity APPLICATION SPEC - 1 2119082-7 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 MECHANICAL FEED ASSEMBLY AIR FEED MODULE COUNTER, MAGNETIC FEED CAM, AIR FEED SCR, SKT HD CAP, RoHS, M4 X 16 SCR, SKT HD CAP, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM ASSEMBLY, SF PACIFIC WASHER, FLAT, REG M4 ASSY, LUBRICATOR, SIDE FEED SCREW, LOCKING POST, LOCKING SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) SPACER, CYLINDRICAL, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION SPACER DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -22 -21 1803597-3 1803940-9 1 1 1 1 1 1 - 1 1 1 - ITEM SUBSTITUTION LIST 1 1 - ENTRY LEVEL APPLICATOR 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - W1__FA_SETTING_1 2 1 - 1 2 2 - CRIMP HEIGHT 4 REFERENCE SETTING 1 2 - 1.4-2.4 2822352-1 1 1 - 1.6-2.4 347874-1 1 1 - 1.1-1.4 347681-1 2 - - 1.4-2.1 1 1 - 1.4-2.4 1 1 - C1__DWG_PN_4_2 1 1 - C1__DWG_PN_4_1 2 1 - SEAL INSULATION DIAMETER RANGE 1 2 - C1__DWG_PN_4_0 1 1 - - 1 1 - - 2 1 - 5 TE TERMINAL C1__DWG_PN_1_0 - TERMINAL LUBRICANT IS RECOMMENDED. 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 7 114-3142 - TERMINALS APPLIED APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. n 1 2 - INSULATION DIAMETER RANGE 1 1 - PECEPTACLE CONTACT 070 TYPE TERMINAL NAME: 1 1 - TE CRIMP SPECIFICATION 1 1 - TERMINAL DATA: 1 1 - 7 1 1 - W1__FA_SETTING_3 1 1 - W1__FA_SETTING_2 1 1 - W1__FA_SETTING_1 1 1 - CRIMP HEIGHT 4 REFERENCE SETTING 1 1 - 5 1.4-2.4 2822352-1 CRIMP HEIGHT mm [INCH] 1.1-1.4 4 - - 1.6-2.4 347874-1 WIRE SIZE - 1 4 - 1.4-2.4 - 1 - 1.4-2.1 C1__DWG_PN_4_2 347681-1 1.4-2.4 1 - 9-172746-1 C1__DWG_PN_3_1 - REF REF - C1__DWG_PN_4_0 1 1 - TE SEAL C1__DWG_PN_3_0 1 - - SEAL INSULATION DIAMETER RANGE 1 1 - 5 1.6-2.4 CRIMP HEIGHT 4 REFERENCE SETTING W1__DWG_CRIMP_HT_1 TE TERMINAL 1.1-1.4 2822352-1 CRIMP HEIGHT mm [INCH] - - 1 1 - 2119082-7 2079764-1 2119083-1 7-18023-7 2119580-1 2844940-1 994970-2 2119641-2 2168083-8 2168083-9 2119653-2 1-1803583-0 1803516-1 1-18028-2 2119955-1 2844908-1 2844907-1 455888-5 1803607-3 2119740-1 2168078-1 5-18022-5 985575-3 1338685-1 2168083-3 5018030-1 811242-5 690753-2 18023-9 2119652-1 1803602-1 1752356-3 2079383-5 2-2844962-8 2844992-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333202-6 3-240641-4 2119781-1 5-238011-5 1803018-3 1-455888-0 1-456403-2 1 1 - 3 - 1 - INSULATION DIAMETER RANGE n 114-3040 TERMINALS APPLIED 1.4-2.1 C1__DWG_PN_4_2 347874-1 WIRE SIZE TE CRIMP SPECIFICATION PECEPTACLE CONTACT 070 TYPE TERMINAL NAME: INSULATION DIAMETER RANGE - TERMINALS APPLIED TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION RECEPTACLE CONTACT 070 TYPE TERMINAL NAME: TE TERMINAL - Ocean Side Feed Applicator - DRAWING NO 2151105 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D1 C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE MECHANICAL A D 239 140 59 1.3 REF 2 57 243 242 53 A D 244 56 PNEUMATIC 50 238 REF SHEAR DEPRESSOR DETAIL 3 2 3.0 7 34 82 52 SEE DETAIL A 1 REF TERMINAL SUPPORT LOCATION 1 C 51 56 0.5 REF 8 59 C REF 5 2 3 1 4 28 FEED SPRING SETTING POSITION (SHOWN FROM REAR SIDE) 5 41 140 REF 35.58 164 66 DETAIL A 67 2 33 57 A 24 B 7 RAM SET-UP 19 20 30 B 9 21 29 1 12 241 1 30 30mm STROKE REF REF 29 11 30mm STROKE 142 ITEM 30 LOCATED AT FRONT HOLES 13 CAM POSITIONS 30mm STROKE 0.05 119 151 113 48 5 141 98 99 34 143 8 1 144 143 10 FEED TRACK POSITION GUIDE BY INSULATION BARREL 1 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 30MAY2011 CHK 30MAY2011 APVD 30MAY2011 C.CHEN S.XI I.CRUZ TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151105 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D1