7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
PART
NUMBER
REVISION
D
DESCRIPTION
MECHANICAL
5-2151109-1
D
SEAL STRIPPER CRIMPER
TERMINATING UNIT
MECHANICAL
5-2151109-2
E
7-2151109-1
D
7-2151109-2
E
7- 2151109 -7
C
CRIMP
WIRE
INSUL
FINE CRIMP HEIGHT ADJUST
-
F
O
3
4.90-5.50 mm [.193-.217 IN]
TERMINAL
APPLICATION
SPECIFICATION
n
114-18050
-
-
-
-
927766-8
1-927766-1
WIRE
SIZE
2.50mm2
14AWG OR 2.00mm2
2X18AWG OR 1.50mm2
TE TERMINAL
2-927766-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
929937-1
C1__DWG_PN_1_2
929937-3
929937-6
C1__DWG_PN_1_3
C1__DWG_PN_1_4
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
929937-7
C1__DWG_PN_2_2
C1__DWG_PN_2_3
1-929937-1
2-929937-1
TERMINAL
APPLICATION
SPECIFICATION
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
C1__DWG_PN_3_1
TE SEAL
828905-1
C1__DWG_PN_4_0
INSULATION SEAL
DIAMETER RANGE
7
-
-
-
-
3
927766-1
2.2-3.0
1.77+/-0.05 [.070+/-.002]
1.64+/-0.05 [.065+/-.002]
1.51+/-0.05 [.059+/-.002]
-
TE TERMINAL
C2__DWG_PN_1_0
-
TERMINALS APPLIED
TE TERMINAL
-
-
INSULATION DIAMETER RANGE
-
-
-
C2__DWG_PN_2_0
TE SEAL
C2__DWG_PN_3_0
TE SEAL
828905-1
C2__DWG_PN_1_1
-
INSULATION SEAL
DIAMETER RANGE
C2__DWG_PN_4_0
-
2.2-3.0
C2__DWG_PN_4_1
-
C1__DWG_PN_3_2
-
C1__DWG_PN_3_3
-
C1__DWG_PN_2_4
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
n
4.90-5.50 mm [.193-.217 IN]
TERMINALS APPLIED
TE TERMINAL
927766-1
927766-3
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
-
-
JUNIOR-POWER-TIMER CONTACT
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
7.1
8.6
10.0
WIRE
SIZE
4
16AWG OR 1.25mm2
W1__FA_SETTING_1
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
1.44+/-0.03 [.057+/-.001]
-
CRIMP HEIGHT
4
REFERENCE SETTING
W2__DWG_CRIMP_HT_1
0.6
-
W2__FA_SETTING_1
-
W1__FA_SETTING_2
5
W1__FA_SETTING_3
-
1
2
B
3
4
5
-
RECOMMENDED SPARE PARTS
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
-
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
7
1
REQUIREMENT.
THIS
A TE
ACCORDING TO
1
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
1
1
1
-
SPECIFIC
-
A
1
1
1
1
-
1
1
1
1
1
1
-
REF
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1
1
-
REF
1
1
1
1
1
1
2
1
1
1
1
4
2
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
-
LTR
DESCRIPTION
DATE
DWN
APVD
E
ECR-19-010789
10JUL2019
FJ
TE
E1
ECR-21-006043
04JUN2021
LJ
YY
E2
ECR-21-006669
06JUL2021
JWC
GB
E3
ECR-21-006961
20JUL2021
JWC
RK
1
1
-
-
1
1
1
1
1
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
1
1
PART NO
1
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
-
1
1
1
1
-
1
1
-
1
1
1
1
-
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
-
1
1
-
-
-
2
-
1
-
1
1
1
-
2
1
2
-
4
2
1
1
1
4
2
1
1
1
4
2
1
1
1
4
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
REF REF
1
1
-
-
REF
1
-
-
1
REF
-
-
1
1
-
-
1
1
-
-
1
1
-
-
1
1
-
-
1
1
1
1
1
1
1
-
-
1
1
1
1
1
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1803515-3
2-1803583-1
2119641-1
2119082-7
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
4-1722335-3
1-5018030-0
2-1752354-4
993111-1
5-22280-0
1752353-3
1901680-2
994970-2
1-18028-2
2844908-1
2844907-1
455888-5
1803607-3
2119740-1
2168078-1
2168083-2
5-18022-5
985575-3
1338685-1
2168083-3
2168083-3
1803382-6
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1-1752356-3
2079383-5
2-2844962-1
2844992-1
1-455888-0
1320928-1
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
5-1333207-7
3-240641-4
2119781-1
5-238011-5
1-1633965-4
1-455888-6
2-456408-0
-
-77 -72 -71 -52 -51 -2
AMP 4805 REV 31MAR2000
P
D
JUNIOR-POWER-TIMER CONTACT
TERMINAL NAME:
66
-
TYPE
TE TERMINAL
TERMINAL DATA:
A
PNEUMATIC
CRIMP TOOLING KIT
4.32 mm [.170]
REVISIONS
DIST
MECHANICAL
PNEUMATIC AND CRIMP
TOOLING KIT
2.79 mm [.110]
1
PNEUMATIC
MECHANICAL AND CRIMP
TOOLING KIT
SIZE
2
PNEUMATIC
SEAL STRIPPER CRIMPER
TERMINATING UNIT
APPLICATOR INSTRUCTIONS
408-35042
C
FEED TYPE
FINE CRIMP HEIGHT ADJUST
APPLICATOR DATA
3
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
D
E
4
LOC
2151109 -1
2151109 -2
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
-
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
COUNTER, MAGNETIC
WASHER, FLAT, REG M4
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 12.0
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .110
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
10OCT2011
CHK
10OCT2011
APVD
10OCT2011
Y.YIN
G.BAILEY
S.XI
NAME
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
1
2119082-7
1
2079764_APP
1
2119083
1
7-18023-7
1
2119580-1
1
2844940-1
1
4-1722335-3
1
1-5018030-0
1
2-1752354-4
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
1
COUNTER_994970
1
1-18028-2
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
985575-3
1
1338685-1
4
2168083-3
2
2168083-3
1
1803382-6
3
18023-9
1
2119652
1
2119653
1
1803583-9
1
1803515-1
1
1803602-1
1
1-1752356-3
2
2079383-5
2
2-2844962-1
1
2844992-1
1
1-455888-0
1
1320928-1
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
5-1333207-7
1
3-240641-4
1
2119781-1
1
5-238011-5
1
1-1633965-4
1
1-455888-6
1
2-456408-0
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119641-1
293
292
248
244
243
242
241
239
238
182
181
180
177
176
175
174
164
119
99
98
82
71
67
66
60
59
57
56
54
53
50
49
48
47
46
44
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2-1803583-1
DESCRIPTION
PRODUCT SPEC
-
1
1803515-3
Ocean Side Feed
Applicator
-
DRAWING NO
2151109
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
E3
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
-
-
APVD
-
FEED TYPE
MECHANICAL
A
D
239
REF
5
D
59
56
44
PNEUMATIC
293
2
57 REF
1.4 REF
SHEAR DEPRESSOR DETAIL
244
A
243
53
50
238
242
7
3
8
59
C
2
82
1
3
C
1
177
4
2 176
2
TERMINAL SUPPORT LOCATION
28
5
41
44 293
174
181
2
43.9
175
182
DETAIL A
3
164
33
B
180
2
16.0
67
57
30
9
20
RAM SET-UP
1
1
ITEM 30 LOCATED AT
FRONT HOLES
30
29 REF
CAM POSITIONS
30mm STROKE
30mm STROKE
47
46
292
98
99
34
54
8
1
60
54
10
1
119
REF
11
248
48
B
241
13
30mm STROKE
REF
12
21
29
0.5
5
180
19
REF
0.05
66
A
24
0.5
34 REF
2
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
1.0
1
SEE DETAIL A
56
REF
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
10OCT2011
CHK
10OCT2011
APVD
10OCT2011
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151109
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
4
REV
E3
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
3
2
DESCRIPTION
FEED TYPE
2- 2151109 -1
D
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2151109 -7
C
CRIMP TOOLING KIT
-
FINE CRIMP HEIGHT ADJUST
1
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
REVISION
E
4
LOC
PART
NUMBER
2- 2151109 -2
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
2.79 mm [.110]
4.32 mm [.170]
APPLICATOR INSTRUCTIONS
408-35042
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
JUNIOR-POWER-TIMER CONTACT
TERMINAL NAME:
WIRE STRIP LENGTH
4.90-5.50 mm [.193-.217 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
114-18050
-
-
-
-
WIRE STRIP LENGTH
TE TERMINAL
927766-1
927766-3
927766-8
1-927766-1
WIRE
SIZE
2.50mm2
14AWG OR 2.00mm2
2X18AWG OR 1.50mm2
TE TERMINAL
C1__DWG_PN_2_0
2-927766-1
929937-1
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
929937-3
C1__DWG_PN_1_3
C1__DWG_PN_2_3
929937-6
C1__DWG_PN_1_4
TE TERMINAL
C1__DWG_PN_2_1
929937-7
1-929937-1
2-929937-1
TERMINAL
APPLICATION
SPECIFICATION
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
C1__DWG_PN_3_1
TE SEAL
828905-1
-
INSULATION DIAMETER RANGE
-
-
-
-
TE TERMINAL
927766-1
2.2-3.0
TE TERMINAL
C2__DWG_PN_1_0
TE SEAL
C2__DWG_PN_2_0
C2__DWG_PN_3_0
C2__DWG_PN_1_1
1.77+/-0.05 [.070+/-.002]
1.64+/-0.05 [.065+/-.002]
1.51+/-0.05 [.059+/-.002]
1
-
TE SEAL
828905-1
1
-
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
4
7.1
16AWG OR 1.25mm2
W1__FA_SETTING_1
8.6
CRIMP HEIGHT
REFERENCE SETTING
W2__DWG_WGAUGE_1
1.44+/-0.03 [.057+/-.001]
W2__DWG_CRIMP_HT_1
0.6
10.0
-
B
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
5
7
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
ENTRY LEVEL APPLICATOR
A
PART
NUMBER
8-2151109-1
8-2151109-2
9-2151109-1
9-2151109-2
AMP 4805 REV 31MAR2000
SAME AS
ITEM
ITEM DESCRIPTION
2151109-1
1
WIRE CRIMPER
2151109-2
2-2151109-1
2-2151109-2
3
46
141
INSULATION CRIMPER
BASIC SUB -ASSEMBLY
BASIC SUB -ASSEMBLY
LUBRICATOR
1-1803940-0
DELETE
1
1
1
1
-
1
1
-
1
1
1
1
1
-
1
1
-
1
1
-
1
1
1
1
-
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
COUNTER, MAGNETIC
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
WASHER, FLAT, REG M4
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
HOLD DOWN, SPRING LOADED
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION .110
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -22 -21
1-1803624-4
1803940-9
1
1
-
SUBSTITUTE
PART NUMBER
2-1803589-0
1
1
-
1
1
1
-
1
1
1
-
ITEM SUBSTITUTION LIST
1
1
-
1
1
1
-
1
2
1
-
SPECIFIC
2
2
-
1
1
2
-
1
1
1
-
1
1
1
-
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
2
-
-
REQUIREMENT.
THIS
A TE
ACCORDING TO
1
1
-
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
2
1
-
1
1
2
-
6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
1
1
-
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
1
1
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
2
1
-
3
1
2
-
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
1
1
-
2
1
1
-
RECOMMENDED SPARE PARTS
1
1
-
1
1
1
-
5
1
1
-
W1__FA_SETTING_3
1
1
-
W1__FA_SETTING_2
1
1
W2__FA_SETTING_1
1
1
-
4
4
-
-
CRIMP HEIGHT
mm [INCH]
1
4
-
WIRE
SIZE
-
1
-
C1__DWG_PN_3_3
-
REF REF
-
C1__DWG_PN_3_2
1
1
-
2.2-3.0
C2__DWG_PN_4_1
1
-
-
C2__DWG_PN_4_0
1
1
-
INSULATION SEAL
DIAMETER RANGE
1
1
-
2119082-7
2079764-1
2119083-1
7-18023-7
2119580-1
2844940-1
994970-2
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
1-18028-2
2844908-1
2844907-1
455888-5
1803607-3
2119740-1
2168078-1
5-18022-5
985575-3
1338685-1
2168083-3
1803382-6
18023-9
2119652-1
1803602-1
1-1752356-3
2079383-5
2-2844962-1
2844992-1
1-455888-0
1320928-1
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
5-1333207-7
3-240641-4
2119781-1
5-238011-5
1-1633965-4
1-455888-6
2-456408-0
1
1
-
3
TERMINALS APPLIED
INSULATION SEAL
DIAMETER RANGE
C1__DWG_PN_4_0
7
-
C1__DWG_PN_2_4
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
n
4.90-5.50 mm [.193-.217 IN]
TERMINALS APPLIED
C1__DWG_PN_1_0
TE CRIMP SPECIFICATION
JUNIOR-POWER-TIMER CONTACT
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
DWN
10OCT2011
CHK
10OCT2011
APVD
10OCT2011
Y.YIN
G.BAILEY
S.XI
NAME
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
1
7-18023-7
1
2119580-1
1
2844940-1
1
COUNTER_994970
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
1-18028-2
1
2844908
1
2844907
1
455888-5
1
1803607_3
1
2119740-1
2
2168078-1
1
5-18022-5
1
985575-3
1
1338685-1
2
2168083-3
1
1803382-6
3
18023-9
1
2119652
1
1803602-1
1
1-1752356-3
2
2079383-5
2
2-2844962-1
1
2844992-1
1
1-455888-0
1
1320928-1
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
5-1333207-7
1
3-240641-4
1
2119781-1
1
5-238011-5
1
1-1633965-4
1
1-455888-6
1
2-456408-0
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119083
244
243
242
241
239
238
164
151
144
143
142
141
140
119
99
98
82
71
67
66
59
57
56
53
50
49
48
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2079764_APP
DESCRIPTION
PRODUCT SPEC
-
1
2119082-7
Ocean Side Feed
Applicator
-
DRAWING NO
2151109
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E3
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
-
-
APVD
-
FEED TYPE
MECHANICAL
A
D
REF
5
239
140
59
2
57
244
56
PNEUMATIC
D
1.4 REF
243
242
REF
SHEAR DEPRESSOR DETAIL
2
3
53
A
1.0 # 0.5
50
238
REF
8
7
34
59
82
1
C
SEE DETAIL A
TERMINAL SUPPORT LOCATION
1
C
2
56
3
1
4
28
FEED SPRING SETTING POSITION
(SHOWN FROM REAR SIDE)
5
41
140 REF
34.87
164
REF
0.05
66
DETAIL A
2
67
57
33
5
RAM SET-UP
A
24
B
19
20
30
B
9
21
1
12
29
241
ITEM 30 LOCATED AT
FRONT HOLES
13
1
CAM POSITIONS
30mm STROKE
REF
29
30mm STROKE
30mm STROKE
142
30 REF
151
141
48
98
99
34
143
8
1
144
143
10
1
119
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
11
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
10OCT2011
CHK
10OCT2011
APVD
10OCT2011
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151109
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
E3