7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
PART
NUMBER
RELEASED FOR PUBLICATION
REVISION
4
3
2
LOC
DESCRIPTION
FEED TYPE
D
FINE CRIMP HEIGHT ADJUST
MECHANICAL
5-2151121-1
D
SEAL STRIPPER CRIMPER
TERMINATING UNIT
MECHANICAL
5-2151121-2
D
7-2151121-1
D
7-2151121-2
D
7- 2151121 -7
A
FINE CRIMP HEIGHT ADJUST
MECHANICAL AND CRIMP
TOOLING KIT
PNEUMATIC
CRIMP TOOLING KIT
-
-
-
-
1
-
1
-
1
-
WIRE
INSUL
3
TYPE
3.68 mm [.145]
APPLICATOR INSTRUCTIONS
408-35042
C
114-5082
-
171661-3
TE TERMINAL
171661-5
C1__DWG_PN_1_0
C1__DWG_PN_1_1
171661-2
C1__DWG_PN_1_2
WIRE STRIP LENGTH
-
-
-
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
TE SEAL
172888-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
172888-2
C1__DWG_PN_3_2
176886-2
C1__DWG_PN_3_3
TE SEAL
1-172888-3
9-172888-2
176886-4
176886-5
347874-1
1.25mm2
0.85mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1
-
1.52+/-0.05 [.060+/-.002]
TERMINAL
APPLICATION
SPECIFICATION
1.37+/-0.05 [.054+/-.002]
1.24+/-0.05 [.049+/-.002]
C1__DWG_PN_4_0
SEAL INSULATION
DIAMETER RANGE
C1__DWG_PN_4_1
C1__DWG_PN_4_2
C1__DWG_PN_4_3
C1__DWG_PN_4_4
C1__DWG_PN_4_5
C1__DWG_PN_4_6
2.0-2.6
TE TERMINAL
171661-2
2.0-2.6
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
2.5
4.0
5.5
-
2.00-2.70 mm [.079-.106 IN]
-
2.0-2.3
1.6-2.4
2
1
1
-
1
TE TERMINAL
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
C1__DWG_PN_2_1
1
-
TE SEAL
C1__DWG_PN_3_1
1
-
C1__DWG_PN_4_0
1
-
C1__DWG_PN_4_1
1
-
1
-
WIRE
SIZE
1.00mm2
0.75mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.37+/-0.05 [.054+/-.002]
1.33+/-0.05 [.052+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
4.0
4.4
1
-
CRIMP HEIGHT
4
REFERENCE SETTING
2
-
1
-
W1__FA_SETTING_1
6
W1__FA_SETTING_2
W1__FA_SETTING_4
1
-
1
-
1
-
4
-
W1__FA_SETTING_1
2
-
W1__FA_SETTING_2
1
-
W1__FA_SETTING_3
W1__FA_SETTING_4
1
-
1
-
1
-
-
-
-
-
1
-
1
2
3
4
6
7
RECOMMENDED SPARE PARTS
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 180.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
2
-
2
-
1
-
1
-
1
-
1
-
2
1
1
-
1
-
1
-
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
1
1
1
REQUIREMENT.
THIS
A TE
ACCORDING TO
CONNECTIVITY
SIMILARLY TO
APPLICATION
MERCHANTABILITY OR
THE CUSTOMER
SPECIFIC
1
-
1
-
1
1
2
-
1
-
1
1
1
1
1
1
2
-
1
1
1
1
1
-
1
1
1
-
1
1
-
-
1
1
-
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
1
-
1
1
-
1
1
-
1
1
-
1
1
-
1
1
-
1
2
-
-
2
1
2
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
2
1
2
1
-
1
1
-
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
1
4
2
4
2
1
2
1
1
1
1
1
1
1
1
1
2
-
1
1
-
-
1
-
-
-
-
1
-
1
1
1
1
1
1
2
1
2
2
2
2
1
2
1
1
1
1
1
1
1
-
1
-
1
1
1
-
2
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -72 -71 -52 -51 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
1
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
1
-
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
A
1
-
B
-
LTR
DESCRIPTION
DATE
DWN
APVD
C1
ECR-15-008332
02JUN2015
RS
LZ
C2
ECR-16-003452
07MAR2016
JH
JDG
C3
ECR-16-007510
24MAY2016
KH
JDG
D
ECR-18-013073
19AUG2018
TB
TE
mm
& 4 of 4)
MATERIAL
1
1803515-3
2-1803583-1
2119640-1
1803259-1
2119641-1
2119082-7
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
4-1722335-3
1-5018030-0
1-1752354-9
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994970-2
240638-1
3-23627-7
2119799-1
1-18028-2
2844908-1
2844907-1
455888-6
1803607-1
2119740-1
2168078-1
2168083-2
5-18022-5
985575-3
1338685-1
2168083-3
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
1803583-9
1803515-1
1803602-1
1752356-3
2079383-5
2-2844962-8
2844992-1
455888-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1333205-4
4-240641-1
2119781-1
4-238011-0
1803018-6
455888-1
4-456406-7
-1
PART NO
1
1
1
1
1
-
REF REF REF REF REF REF
-
1.8-2.6
1.8-2.6
-
-
-
7
C1__DWG_PN_1_0
-
-
TERMINALS APPLIED
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
n
-
-
TERMINAL INSULATION DIAMETER RANGE
4.00-4.50 mm [.157-.177 IN]
2.00-2.70 mm [.079-.106 IN]
1-900325-9
WIRE
SIZE
1
-
TE CRIMP SPECIFICATION
TAB CONTACT 070 TYPE
TERMINAL NAME:
TERMINAL INSULATION DIAMETER RANGE
n
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
TERMINALS APPLIED
TE TERMINAL
171661-1
-
-
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
1
-
TAB CONTACT 070 TYPE
4.00-4.50 mm [.157-.177 IN]
-
-
TE TERMINAL
TERMINAL NAME:
1
-
3
TERMINAL DATA:
1
-
F
O
2.29 mm [.090]
P
MECHANICAL
PNEUMATIC AND CRIMP
TOOLING KIT
SIZE
66
PNEUMATIC
-
CRIMP
REVISIONS
PNEUMATIC
SEAL STRIPPER CRIMPER
TERMINATING UNIT
APPLICATOR DATA
1
DIST
A
ATLANTIC VERSION TERMINATOR
INTERFACE ADAPTER
2151121 -1
D
5
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
2151121 -2
D
6
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
1
1
1
1
1
1
2
1
1
1
1
4
2
1
1
1
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
DWN
13OCT2011
CHK
13OCT2011
APVD
13OCT2011
Y.YIN
G.BAILEY
S.XI
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119640-1
1
1803259-1
1
2119641-1
1
2119082-7
1
2079764
1
2119083
1
7-18023-7
1
2119580-1
1
2063440-1
1
4-1722335-3
1
1-5018030-0
1
1-1752354-9
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1-18028-2
1
2844908
1
2844907
1
455888-6
1
1803607-1
1
2119740-1
2
2168078-1
1
2168083-2
1
5-18022-5
1
985575-3
1
1338685-1
4
2168083-3
2
2168083-8
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
1803583-9
1
1803515-1
1
1803602-1
1
1752356-3
2
2079383-5
2
2-2844962-8
1
2844992-1
1
455888-1
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1333205-4
1
4-240641-1
1
2119781-1
1
4-238011-0
1
1803018-6
1
455888-1
1
4-456406-7
293
292
250
249
248
244
243
242
241
239
238
182
181
180
177
176
175
174
172
164
163
137
136
119
99
98
82
71
67
66
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
-
1
2-1803583-1
TE Connectivity
APPLICATION SPEC
-
1
1803515-3
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
RAM ASSEMBLY, SF ATLANTIC
APPLICATOR BASIC ASSEMBLY, SF
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
WASHER, FLAT, REG M4
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, SKT HD CAP, RoHS, M4 X 8.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF ATLANTIC
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean Side Feed
Applicator
-
DRAWING NO
2151121
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
D
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
239
5
D
59
56
1.6 REF
44
PNEUMATIC
REF
250
2
293
6
2
SHEAR DEPRESSOR DETAIL
244
249
57 REF
243
A
53
238
50
163
242
8
82
1
136
C
52
34 REF
2
3
C
1
4
177
56
2 176
2
TERMINAL SUPPORT LOCATION
28
5
41
174
181
2
44.61
175
182
3
164
33
B
44 293 REF
0.05
19.0
66
180
2
67
57
0.5
6
180 REF
A
24
2.2 # 0.5
REF
1
51
172
3
7
59
137
2
RAM AND HOLD DOWN SET-UP
19
30
29
20
9
21
12
B
1
241
13
ITEM 30 LOCATED AT
FRONT HOLES
1
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
47
30 REF
29 REF
46
292
98
99
34
54
8
1
60
54
10
1
119
11
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
13OCT2011
CHK
13OCT2011
APVD
13OCT2011
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151121
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
D
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
2
DESCRIPTION
FEED TYPE
2- 2151121 -1
D
FINE CRIMP HEIGHT ADJUST
MECHANICAL
7- 2151121 -7
A
CRIMP TOOLING KIT
-
FINE CRIMP HEIGHT ADJUST
1
REVISIONS
DIST
A
PACIFIC VERSION TERMINATOR
INTERFACE ADAPTER
REVISION
D
3
LOC
PART
NUMBER
2- 2151121 -2
4
20
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
5
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
PNEUMATIC
D
D
CRIMP
WIRE
INSUL
APPLICATOR DATA
SIZE
TYPE
F
O
2.29 mm [.090]
3.68 mm [.145]
APPLICATOR INSTRUCTIONS
408-35042
-
1
-
1
-
1
-
3
TE TERMINAL
TERMINAL DATA:
TAB CONTACT 070 TYPE
TERMINAL NAME:
WIRE STRIP LENGTH
C
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
n
114-5082
-
-
-
-
-
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
TE TERMINAL
171661-1
171661-3
TE TERMINAL
C1__DWG_PN_1_0
171661-5
171661-2
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
TE SEAL
C1__DWG_PN_3_0
172888-1
172888-2
C1__DWG_PN_3_1
C1__DWG_PN_3_2
176886-2
C1__DWG_PN_3_3
TE SEAL
1-172888-3
9-172888-2
176886-4
176886-5
1-900325-9
347874-1
WIRE
SIZE
1.25mm2
0.85mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.52+/-0.05 [.060+/-.002]
1.37+/-0.05 [.054+/-.002]
1.24+/-0.05 [.049+/-.002]
SEAL INSULATION
DIAMETER RANGE
C1__DWG_PN_4_0
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
2.5
4.0
5.5
TE TERMINAL
171661-2
C1__DWG_PN_4_2
C1__DWG_PN_4_3
C1__DWG_PN_4_4
C1__DWG_PN_4_5
C1__DWG_PN_4_6
2.00-2.70 mm [.079-.106 IN]
C1__DWG_PN_2_0
TE SEAL
C1__DWG_PN_3_0
C1__DWG_PN_2_1
TE SEAL
C1__DWG_PN_3_1
1.6-2.4
-
2.0-2.3
-
1.37+/-0.05 [.054+/-.002]
1.33+/-0.05 [.052+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
4.0
4.4
1
-
C1__DWG_PN_4_1
-
CRIMP HEIGHT
mm [INCH]
-
-
C1__DWG_PN_4_0
1.8-2.6
W1__DWG_WGAUGE_2
4
-
-
0.75mm2
1
-
1.8-2.6
W1__FA_SETTING_1
1
-
C1__DWG_PN_1_1
W1__DWG_WGAUGE_1
1
-
TE TERMINAL
4
1
1
1
1
1
1
-
1
-
1
-
W1__FA_SETTING_1
1
-
W1__FA_SETTING_2
W1__FA_SETTING_4
2
-
W1__FA_SETTING_2
1
-
6
W1__FA_SETTING_3
1
-
W1__FA_SETTING_4
1
-
2
-
1
-
1
1
B
2
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
4
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
7
1
-
1
-
2
-
2
-
1
-
1
-
1
-
1
-
1
-
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
-
-
5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER
DOCUMENT, 101-35000.
6
1
-
*WARNING
ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE
SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE
SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO
THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR
PROPER SETUP AND ADJUSTMENTS.
REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND
STORAGE OF APPLICATOR.
3
1
-
RECOMMENDED SPARE PARTS
1
-
1
1
-
1
-
REQUIREMENT.
THIS
A TE
ACCORDING TO
CONNECTIVITY
SIMILARLY TO
APPLICATION
MERCHANTABILITY OR
THE CUSTOMER
SPECIFIC
1
-
1
1
-
1
1
1
1
1
-
1
-
1
-
1
1
1
1
-
1
1
1
A
1
1
1
1
1
-
REF REF
-
-
1.00mm2
2
-
2.0-2.6
WIRE
SIZE
1
-
7
C1__DWG_PN_1_0
-
-
TERMINALS APPLIED
2.0-2.6
C1__DWG_PN_4_1
CRIMP HEIGHT
4
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
n
1
-
TERMINAL INSULATION DIAMETER RANGE
4.00-4.50 mm [.157-.177 IN]
2.00-2.70 mm [.079-.106 IN]
1
-
TE CRIMP SPECIFICATION
TAB CONTACT 070 TYPE
TERMINAL NAME:
TERMINAL INSULATION DIAMETER RANGE
4.00-4.50 mm [.157-.177 IN]
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
1
2119640-1
1803259-1
2119082-7
2079764-1
2119083-1
7-18023-7
2119580-1
2063440-1
21045-3
994970-2
240638-1
2119641-2
2168083-8
2168083-9
2119653-2
1-1803583-0
1803516-1
3-23627-7
2119799-1
1-18028-2
2844908-1
2844907-1
455888-6
1803607-1
2119740-1
2168078-1
5-18022-5
985575-3
1338685-1
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
1803602-1
1752356-3
2079383-5
2-2844962-8
2844992-1
455888-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1333205-4
4-240641-1
2119781-1
4-238011-0
1803018-6
455888-1
4-456406-7
-
1
1
4
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PART NO
-77 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
13OCT2011
CHK
13OCT2011
APVD
13OCT2011
Y.YIN
G.BAILEY
S.XI
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119082-7
1
2079764
1
2119083
1
7-18023-7
1
2119580-1
1
2063440-1
2
21045-3
1
COUNTER_994970
1
240638
1
2119641-2
1
2168083-8
4
2168083-9
1
2119653-2
1
1-1803583-0
1
1803516-1
1
3-23627-7
1
2119799
1
1-18028-2
1
2844908
1
2844907
1
455888-6
1
1803607-1
1
2119740-1
2
2168078-1
1
5-18022-5
1
985575-3
1
1338685-1
2
2168083-8
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
1803602-1
1
1752356-3
2
2079383-5
2
2-2844962-8
1
2844992-1
1
455888-1
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1333205-4
1
4-240641-1
1
2119781-1
1
4-238011-0
1
1803018-6
1
455888-1
1
4-456406-7
250
249
244
243
242
241
239
238
172
164
163
151
144
143
142
141
140
137
136
119
99
98
82
71
67
66
59
57
56
53
52
51
50
49
48
41
34
33
30
29
28
24
21
20
19
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
-
1
1803259-1
TE Connectivity
APPLICATION SPEC
-
1
2119640-1
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PUSH ROD, AIR FEED
BUSHING, FLANGED
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
RING, RETAIN, EXTERN, 3/16 CRESCENT
COUNTER, MAGNETIC
SPRING, FEED FINGER
FEED CAM, AIR FEED
SCR, SKT HD CAP, RoHS, M4 X 16
SCR, SKT HD CAP, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM ASSEMBLY, SF PACIFIC
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
WASHER, FLAT, REG M4
SCREW, LOCKING
POST, LOCKING
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
SPACER, CYLINDRICAL, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean Side Feed
Applicator
-
DRAWING NO
2151121
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
FEED TYPE
MECHANICAL
A
D
5
239
140
59
2
6
243
250
242
2
249
57
REF
SHEAR DEPRESSOR DETAIL
3
2
53
238
A
D
1.6 REF
244
56
PNEUMATIC
REF
2.2 # 0.5
50
163
REF
8
7
34
59
REF
136
82
137
C
1
52
172
56
TERMINAL SUPPORT LOCATION
1
C
2
51
3
1
4
28
35.58
5
140 REF
0.05
41
RAM SET-UP
66
164
2
67
57
33
A
24
30
B
6
19
9
20
1
B
12
21
29
241
13
ITEM 30 LOCATED AT
FRONT HOLES
1
CAM POSITIONS
30mm STROKE
30
29
REF
30mm STROKE
30mm STROKE
142
REF
151
141
48
98
99
34
143
8
1
144
143
10
1
119
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
11
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
13OCT2011
CHK
13OCT2011
APVD
13OCT2011
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151121
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
D